ISO 04861-2023.docx

INTERNATIONA1.STANDARDISO4861editionFirst2O23-O5Shipsandmarinetechno1.ogyPi1.ingbargewinchesNaviresettechno1.ogicmaritimeTreui1.spourbargesdebattageIsoR雄第要202班到©ISO2023COPYRIGHTPROTECTEDDOCUMENT©ISO2023IUirhM*hedbdi1.iUedotherwiseupdhi.o啪InPSd1.Mc;GeatrOn1.<nm11ndtf1.*MqnIr6pW11opypMmAUonmaytheinternetoranintranet,withoutpriorwrittenpermission.PermissioncanberequestedfromeitherISOattheaddressbe1.oworISO'smemberbodyInthecountr)oftherequester.f),WV>fifiU81.andonnet8CH-1214Vernier,GenevaPhone：M1.22749O1.11觥ftte:丽丽BQrgPub1.ishedinSwitzer1.andContentsforeword2Scope1CNormativereferences1.Terinsanddefinitionsq_TVDeS2Designandoperation5.1Genera1.requirements35.2Materia1.stress3535骈席德酬副ents_5.3.2Brake1.oad*22MtMMMMM*>*MMM*aMMaaM)45.4Operatingdevice)(a1.45.55而Jke乖HRaticbrakingdevice5.5.2Drumbrakingderice41.6 DrumdesignI43466B因聊帆能那e1.wireropesDrUmopacity5D*uinI.)5.6.5Drum<f1.hehejght1.7 Auxi1.iarydevice1.7.1 Ropeguide§羯网帆三r1.7.4 Operatingdeviceforpayingoutcab1.es6 5.8Drivedevice6Performance66.1 Specificationsandperformance.6.2 1.ight1.oadspeed67Acceptancetest77.1 Genera1.77.2 Expansiondutch1.oadtest77.5 RaiMIoadtest8 7.5Checkitems7DeS1.gnatIon78.1 Mode1.designation79 8.2EXaIPIeS.RSark1.ng8ForewordISO(theInternationa1.OrganizationforStandardization)isawor1.dwidefederationofnationa1.standardsttiugh(ISOmrtmiw)bMd>niK盟RAucekdHpfff1.QbbGgbodyIcommitteehasbeenestab1.ishedhastherighttoberepresentedonthatcommittee.Internationa1.organizations,governmenta1.andnon-governmenta1.,in1.iaisonwithISO,a1.sotakepartinthework.ISOco1.1.aboratesc1.ose1.ywiththee1.ectrotechnica1.standardization.Internationa1.E1.ectrotechnica1.Commission(IEC)ona1.1.mattersofTheproceduresusedtodeve1.opthisdocumentandthoseintendedforitsfurthermaintenancearedyiFFHSOfISo雇etW1.kes,s姗抬”not1.f1.fcfcww1.蝌闾IC嚓COrdanCe肺theeditoria1.ru1.esoftheISO/IECDirectives,Part2(secwwsv.iso.org/direc1.ives).假)(¾徽ents)aWNWontakest三嬲据i帆n曲1.fiB幽硼8硒ffiHFtm部幽曲野榴IVQdaimedpatentrightsinrespectthereof.Asofthedateofpub1.icationofthisdocumentISOhadnotreceivednoticeof（八）patent(三)whichmayberequiredtoimp1.ementthisdocument.However,imp1.ementorsare触怖翻琳酶/mj，wWjSOQFg/眸IentS洗蝮油那ion,扁MMSPOn赖岫油嬲9的阳躲Ora"suchpatentrights.Anytradeusedinthisconstitutenameendorsenent.documentisinformationgivenfortheconvenienceofusersanddoesnotForanexp1.anationofthevo1.untarynatureofstandards,themeaningofISOspecifictermsand幽幽蛔豳酒侬遮W即辆O)assEif1.眦聚inwe帼"1.见OnBar池帆四dead邮&CcsVbr¼11isoorgisoforeword.htmI.ThisandwaspreparedOwrttngdocumentdecfcmachinery,byTechnica1.Committee8,Shipsandmarinetechno1.ogy,Subcommittee4,Anyfeedbackorquestionsonthisdocumentshou1.dbedirectedtotheuser'snationa1.standardsbody.Acomp1.ete1.istingofthesebodiescanbefoundarwwwGF7embe¾4um1.Shipsandmarinetechno1.ogyPi1.ingbargewinches1 ScopeThisdocumentspecifiestherequirementsforthedesign,operation,performanceandacceptancetestofthehydrau1.icore1.ectricwinchesinpi1.ingbargewinchsystems.Thisdocumentspecifiesthewinchesrequiredtooperatethepi1.eandthepi1.ehammerduringpi1.ingOfthepi1.ingbarge,main1.yinc1.udingthesuspendingpi1.ewinch,hammerstartwinch,suspendinghammerNinChNtWWttVe1.y施Eceswinch.undatedreferences,the1.atesteditionofthereferenceddocument(inc1.udinganyamendments)app1.ies.ISO2408:2017,Stee1.wireropesRequirementsISO3828,Shipbui1.dingandmarinestructuresDeckmachineryVocabu1.aryandsymbo1.sISO4413rHydrau1.icf1.uidpowerGenera1.ru1.esandsafetyrequirementsforsystemsandtheircomponentsISO7825,Shipbui1.dingDeckmachineryGenera1.requirementsIEC60092(a1.1.parts),E1.ectrica1.insta1.1.ationsinshipsIEC60529,Degreeofprotectionprovidedbyenc1.osures(IPCode)3 TermsanddefinitionsForthepurposesofthisdocument,thetennsanddefinitionsgiveninISO3828andthefo1.1.owingapp1.y.ISOandIECmaintaintermino1.ogydatabasesforuseinstandardizationatthefo1.1.owingaddresses:ISOOn1.inebrowsingp1.atform:avai1.ab1.eathttps:/www.iso.org/obpX1.IECE1.ectropedia:avai1.ab1.eat4uwww,e1.e<tropedia>rgsuspendingpi1.ewinchhau1.ingor1.iftingdeviceusedto1.iftthepi1.estothepi1.ingframeduringpi1.ingofthepi1.ingbargeNcxe1toentry:Thepi1.ingframeisahighframeforinsta1.1.ingthepi1.esduringpi1.ingofthepi1.ingbarge,hammerstartwinchOr1.if1.ingdeviceusedtostartthepi1.ehammersuspendinghammerwinchhau1.ingor1.iftingdeviceusedto1.iftand1.owerthepi1.ehammerduringpi1.ingofthepi1.ingbarge3.4suspendinghosewinchhau1.ingor1.iftingdeviceusedtohau1.inorpayouthigh-pressurehoseorcab1.eduringpi1.ingofthepi1.ingSsgepi1.ingbargewinchgenera1.termforthesuspendingpiU-winch(3.1),hammerstartwinch(3.2),suspendinghammerwinch(3.3)1.andsuspendinghosewinch(3.4)requiredtooperatethepi1.eandthepi1.ehammerduringpi1.ingof8pi1.ingbargerated1.oad里ywhichthepi1.ingbargewinch(3.5)canWithSSndwhenhau1.inginthecab1.esatrated1.iftingspeedratedspeedmaxi11uwnspeedwhichthepi1.ingbargewinch(3.5)canreachwhenhau1.inginthecab1.esattherated,阴(3.6)brake1.oad4理whichthebrakeforthepi1.ingbargewinch(3.5)canwithstandexpansionc1.utchc1.utchusedbetweenthesuspendinghammerwinch(3.3)dnmandthedrivetoa1.1.owforc1.utchengagementanddisengagementbyc1.ampingorseparatingthefrictionbandandtheinnerfaceoftherakeTy0esAccordingtotheStnicture,winchescanbedividedintofivetypesasdescribedbe1.owandasshowninFigure1.a) Right-handwinchJ1.ttedHbetfUwdt叩WyiSoroIUwntrO1.Ienrighbhandsideofthedrum,inre1.ationtoanobserversituatedontheb) 1.eft-handwinch5曲摊触J屏!co¾1.1.er.1.eft-handsideofthedrum,inre1.ationtoanobserversituatedonthec) Centra1.mode1.winchThedriveforthedrumis1.ocatedbetweentwodrums.d) SingIednimwinchOnedrivepowersonedrum.e) Doub1.edrumwinchOnedrivepowerstwodrums.Va)1.eft-handsing1.edrumwinchVVc) 1.eft-handdoub1.edrumwinchd) Right-handdoub1.edrumwinche) Centra1.mode1.doub1.edrumwinchFigure1Thediagramfortypesofwinches5Designandoperation5.1 Genera1.requirementsPi1.ingbag«-winchessha1.1.conformtotherequirementsinISO7825andthespecificrequirementsbFfizahstoafiittingtt*i111.iphbarpawnU>rtHrcontwdsxenceofsafetyregu1.ationsincertaincountriesand5.2Materia1.stressThewinchmanufacturersha1.1.beresponsib1.efordete11niningtheStrcng1.1.irequirementsofthecomponentpartsofthewinchtowithstandtherequired1.oadundervariousworkingconditions.5.3 Strengthrequirements5.3.1 Rated1.oadTheca1.cu1.atedstressofanyaffectedpart,basedonsimp1.estrengththeory,sha1.1.notbegreaterthan0,4timesthe1.oweryie1.dstrength(Re1.)orthe0,2%proofStiength,non-proportiona1.extension(ReO2.)ofthepartmateria1.5.3.2 Brake1.oadTheca1.cu1.atedstressofanyaffectedpartsha1.1.notbegreaterthan0,9timestheIoweryie1.dstrengthb,)f0¢9titfcestrength,non-proportiona1.extension(RH),2)ofthepartmateria1.5.4.1ofoperatingdevicessha1.1.Bdodwisemovementhand-whee1.towardstheoperator.Theoppositeisa1.sopossib1.e,wherebytheropeishau1.edoutbyanantic1.ockwisemovementatahand-whee1.orcrankhand1.e,ora1.ternative1.ymovementofahand-1.everawayfromtheoperator.5.4.2Thedirectionofmotionoftheoperatingdevicessha1.1.bec1.ear1.yandpermanent1.ymarked.5.4.3Whatevertheformofmotivepower,theoperatinghand-whee1.orcrankhand1.esha1.1.,whenundermanua1.contro1.,bearrangedtoreturntothebrakingorstoppositionautomatica1.1.y.5.5Brakedevice5.5.1 Automaticbrakingdevice5.5.1.1Thee1.ectricwinchsha1.1.befittedwithanautomaticbrakingdevicewhichoperateswhenbringingtheoperatingdevicetothestoporbrakingposition,anda1.sowhenthereisnopoweronthewinch.Thebrakesha1.1.becapab1.eofho1.dinga1.oadonthehawserof1,5timestherated1.oadandofstoppingthedrumrotationfromitsmaximumspeedwithoutsufferingdamage.5.5.1.2Forhydrau1.ica1.1.ydrivenwinches,whenbringingtheoperatingdevicetothestoporbrakingposition,anda1.sowhenthereisnopoweronthewinch,thedrumsha1.1.becapab1.eofho1.dinga1.oadonthehawserof1.25timestherated1.oad,andthemovementoftheropesha1.1.becontro1.1.edwithin1,0m/min.5.5.2 DrumbrakingdeviceThepi1.ingbargewinchsha1.1.befittedwithadrumbrakingdevice.Thedevicesha1.1.becapab1.eofb%mtm妙Ibeb时andsupportingnbtXkin2ntiunU5tantt3(traddrioa(Thed11mbrakingdevicesha1.1.5.6Drumdesign5.6.1 Designreferencestee1.wireropes5.6.1.1Fordesignpurposes,thedrumsha1.1.bebasedon6×36WS-1WRCor6×41WS-IWRCstee1.-coredropemanufacturedfrom1770Nmm2tensi1.egradewire,inaccordancewithISO24082017rAnnexD.Theminimumbreaking1.oadofthestee1.wireropesha1.1.benot1.essthan5timestherated1.oadofthedrum.45.6.1.25.6.2Drumdiameter5.6.3 Drumcapacity5.6.4 Drum1.ength5.6.4.15.6.4.25.6.5 Drumangeheight5.6.S.15.6.5.2Forf1.angebeyondwithoutouterguide,whenSha1.ItheberopeIessrec1.ed2,5drumthedia11ctercapadty,5.6.6Drumdutch5.6.6.1Ratchetmechanismpurchaser.HoweverJheofstnKtureandfunctionOhisedsuspendingbetweenWinchmanufacturerare1.iab1.e5.7AUXi1.iarydevice5.7.1Ropeguide5.7.1.15.7.1.25.7.25.7.2.15.7.2.2Theaboverequirementsin5.6.1.1doesnotprec1.udetheuseofothertypesofropeinservice.Thedrumdiametersha1.1.benot1.essthan18timesthediameterofthestee1.wirerope.Thedrumcapacitysha1.1.besuchthattherequired1.engthofstee1.wireropescanbewound.Thepi1.ingbargewinchhasanundivideddrum.Thedrum1.engthsha1.1.besuchthatthestee1.wireropescanbewoundonfu1.1.yinnotmorethan51.ayers.WhenCakuhtinjeachofst<*!beSupenmpaseddirect1.ywithoutForthewinchwitharopeguide,whena1.1.theropeisree1.edonadrumofregu1.arcapacity,theheightoff1.angebeyondtheouter1.ayerofropesha1.1.benot1.essthanthediameteroftherope.theheightofthewinchthearope1.ayerofropenotisUianonatimesofregu1.aroftherope.Forthesuspendinghammerwinch,ac1.utchsha1.1.befittedbetweenthedrumandthedrive.Theexpansionc1.utchisrecommendedtoensureare1.iab1.estopofthepi1.ehammerincaseofrapidpi1.esinking.5.6.6.2Othertypesc1.utchescana1.sobetheifagreedhammerthesha1.1.ensureandthestopofthepi1.ehammerincaseofrapidpi1.esinking.Thepi1.ingbargewinchsha1.1.befittedwithanautomaticropeguide.Theautomaticropeguidemaynotbeprovidedifagreedbetweenthemanufacturerandthepurchaser.Thesuspendinghammerwinchsha1.1.befittedwitharatchetmechanismWithabrakingcapacityof1,5timestherated1.oad.typescanbeusedinp1.aceofaratchetmechanismifagreedbehveenthemanufacturerth5.7.3Vertica1.stroke1.imiterThepi1.ingbargewinchsha1.1.befittedwithavertica1.stroke1.imiterto1.imitexcessivehau1.inginandpayingoutofstee1.wireropes.5.7.4Operatingdeviceforpayingoutcab1.esThepi1.ingbargewinchsha1.1.befittedwithcontro1.equipmentfor1.oweringwith1.oadtoensurecab1.es5j8Wrfvn：(teidctatasteadyandcontro1.1.ab1.espeed.S.8.1equipmentsha1.1.conformrequirementoftheseries.Deck*mountedenc1.osuressha1.1.specifiedprotectionin1.inewithenvironmentforinsta1.1.ationanduseofequipment5.8.2Hydrau1.icdriveandcontro1.equipmentsha1.1.conformtotherequirementsofISO4413.5.8.3Theprimemoverofthepi1.ingbargewinchsha1.1.meetthefo1.1.owingconditions：veeringandspeedofthedrum;b)itsha1.1.havethecapacitytorunfor30mincontinuous1.yunderrated1.oadatnomina1.speed.6Performance6.1 SpecificationsandperformanceThemainspecificationsandperformanceparametersofpi1.ingbargewinchesareshowninTab1.e1.Tab1.e1-SpecificationsandperformanceparametersNomina1.SpeciHcationQ111<>«r14?4OinRated1.oadVivri1413XtJIftJ7RatedspeedNomina1.specificationRated1.oadRatedspeed6.2 1.ight1.oadspeedThe1.ight1.oadspeedofpi1.ingbargewinchessha1.1.benot1.essthan2timestheratedspeed.6.3 Expansionc1.utch1.oadTheworking1.oadoftheexpansionc1.utchofthesuspendinghammerwinchsha1.1.benot1.essthanIbSctirodsKtherated1.oadwhenUIitIwinch<uscADgadi1.cresha1.1.benos1.ipwhenthedrumis1.iftedand7Acceptancetest7.1 Genera1.7.1.1Factoryacceptancetestsha1.1.beperformedafterthepi1.ingbargewinchisassemb1.edatthemanufacturer.7.1.2beIoadedThesimu1.taneous1.yhammertestingasrequiredJsimu1.taneoustestoftwodrums,1.e.twodrumssha1.1.7.2 Expansionc1.utch1.oadtestThec1.utchsha1.1.nots1.ipafter1,5timestherated1.oadisapp1.iedtothesuspendinghammerwinchfor女3min.Rated1.oadtest7.3.1Thewinchsha1.1.beruncontinuous1.yfor30minattherated1.oad,15minineachdirection.7.3.2Thetestcanbecarriedoutonboardifagreedbetweenthemanufacturerandthepurchaser.7.4Brake1.oadtest7.4.1Thedrumsha1.1.bestationarywithoutrotationfortwominutesafterthebrake1.oadisapp1.iedtothedrumbrakingdevice.7.4.2Thetestcanbecarriedoutonboardifagreedbetweenthemanufacturerandthepurchaser.7.5CheckitemsWhi1.etesting,thefo1.1.owingsha1.1.hechecked:a) tightnessagainstoi1.1.eakage;b) temperatureofbearing；c) presenceofabnorma1.noise;d) rotatingspeedofthedrum.8Designation8.1 Mode1.designationFigure2i1.1.ustratesthemode1.designation.type:RRight-handwinch,1.1.eft-handwinchdrumquantity:Ssing1.edrum,Ddoub1.edrumspeedseries:AsshowninTab1.e1specifications:nomina1.spec.asshowninTab1.e1typeofdrive:Hhydrau1.icrEe1.cctricnumberofthisdocumentdenomination:thesuspendingpi1.e,hammerstart,suspendinghammerandsuspendinghoseFigure2Schematicdiagramformode1.designation8.2Examp1.esThefo1.1.owingshowsadesignationofasuspendingpi1.e¼rinchaccordingtothisdocument,withdpridingdHtehhdhJAQt1.4ti1.sHH6-S"C*Rd11m,rated1.oad150kNandratedspeed40nmin:9MarkingThepi1.ingbargewinchsha1.1.bepermanent1.ymarkedwiththefo1.1.owinginformationonaCorrosion-proofnamep1.ate:a) productname;b) rated1.oad;c) ratedspeed;d) brake1.oad;e) manufacturingnumber;0dateofproduction;g) manufacturername；h) productmode1.