VERICUT软件系统-------英文翻译.docx
外语文献翻译Session1-SimpleVERICUTSession(NC文件)ThissessiondemonstrateshowtoexecutetheVERICUTprogramandinteractwiththeproductviastandardwindowactions.TheVERICUTsoftwaresystemcontainsdemonstrationfilesthatenableuserstointeractwithVERICUTandexperiencevariousfeaturesandoptions.Followthestepsinthissamp1esessiontosimulatemiHingablock(程序段)withthestandardtoolpathfile,zmcdblock.mcdz,.NOTE:ThisandsubsequentsessionsassumeVERICUThasbeeninstalledwithallsamplefilesandisaccessiblefromanydirectory.SessionsalsoassumetheToolbarisactivewithallgroupsdisplayed.Toverifythis,select1、View>Toolbar>SetAll.SessionSteps:1. ExecuteVERICUTAccessVERICUTonaWindowscomputer一FromtheTaskbar,clickStart>Programs>CGTechVERICUT5.x>VERICUT5.xwhere,5.xisthedesiredVERICUTversionnumber.Withdefaultsettings,VERICUTautomaticallyloadsthez,vericut.USUserfilefromtheCGTeChLibrary-a4-axisMazakmachineandjobsetup.可IfVERICUThasbeenstartedbutdoesnothavethedefaultUserfileloaded,exitVERICUT,thenexecuteVERICUTagain.Thisshouldrestorethedefaultsettingsrequiredtoperformthissamplesession.Continuewithstep#2below,evenifthedefaultUserfiledidnotloadasexpected.However,reportthisfacttotheinstructorforfutureconsideration.2. DisplaytheStatuswindowtomonitorthemachiningoperationIntheVERICUTmenubar,selectInfo>StatusTheStatuswindowprovidesinformationaboutthecurrenttoolpathrecordbeingprocessedmachiningconditions.Thiswindowcanbeleftopenforconstantmonitoring,orusetheClosebuttontodismissit.Youcanre-openandclosethiswindowatanytime.3. SetVERICUTtostopprocessingattheendofeachfile IntheVERICUTmenubar,selectSetup>Motion IntheMotionwindow,StopAt=EndofeachFile OKS-IIicon -4. CuttheVERICUTstockmodelIntheVERICUTmainwindow,pressthePlaytoEndamillingtoolpathissimulatedInthisexample,thefollowingerrorscanbeseen:ThecuthighlightedwiththeredErrorcolorindicatesmaterialwasremovedfromthefixture.Ifleftasis,thiscouldresultinabrokentoolordamagedfixture.Thereisalsosomeredmarkswhereatoolholdertouchedthepart.TheStatuswindowErrorsfieldrevealsthatVERICUTdetected9errorsduringthistoolpathprocessing.VERICUTuseshighresolutiongraphicsandcolorshadingtoprovideexcellentViSibiIityofthemachiningprocess,andahighqualityimageofthemachinedpart.ThemodelinVERICUTrepresentshowthemachinedpartwouldlook,ifactuallycutbytheNCmachinetool.5. Reviewtheerrorsinthetoolpathfile IntheVERICUTmenubar,selectAnalysis>ToolpathReviewtodisplaytheToolpathReviewwindow. IntheToolpathreviewwindow,selectthefirsterrorintheErrorcolumnNoticethatthetoolispositionedatthelocationwheretheerroroccurred.Thecutterbodyremovedsomematerialwhilerampinginthepocket.Thiscutterdoesnotcutinitscenter.Becausetheredmarkismachinedafterward,withoutthereview,thiserrorcouldhavebeenmissed.Thereisalsoanerrorwherethe'light'componentcollidedwiththezzRotaryTablez,component.ThiserrorcomesfromtheMachineSimulationview.Themachinecollisionscanhaveverydangerousrepercussions. Whenfinishedreviewingtheerrors,selectFile>ClosetodismisstheToolpathReviewwindow.6. CutthesecondoperationPress the Play to End -l Iicon - The part is fl ipped and a new fixture is loadedyInthisexample,thefollowingerrorscanbeseen:ThecuthighlightedwiththeredErrorcolorindicatesmaterialwasremovedfromthefixture.Ifleftasis,thiscouldresultinabrokentoolordamagedfixture.TheStatuswindowErrorsfieldrevealsthatVERICUTdetected2errorsduringthistoolpathprocessing.VERICUTuseshighresolutiongraphicsandcolorshadingtoprovideexcellentvisibilityofthemachiningprocess,andahighqualityimageofthemachinedpart.ThemodelinVERICUTrepresentshowthemachinedpartwouldlook,ifactuallycutbytheNCmachinetool.7. Reviewtheerrorsinthetoolpathfile SelectAnalysis>ToolpathReviewtodisplaytheToolpathReviewwindowandreviewtheerrorsinthesecondtoolpath. Whenfinishedreviewingtheerrors,selectFile>ClosetodismisstheToolpathReviewwindow.ALogfileisautomaticallycreatedbyVERICUTwhichidentifiesanyerrorsthatoccurredduringthesimulation.Whenerrorsaredetected,theVERICUTLogfileinformationidentifiestheexactdatablockwhichcausedtheerror,aswellasthelinenumberoftheblockinthetoolpathfile.TheVERICUTLogfilecontainsothervaluableinformation,suchas:whenandwhattoolpathfile(s)wereprocessed,simulatedmachiningtimes,andmore.TheLogfilecanbeviewedviatheInfomenu,asdemonstratedbythenextstep.8. ViewtheLogfileandsearchforerrormessages IntheVERICUTmenubar,selectInfo>VERICUTLog Enterthesearchpattern,“error"inthetextfieldatthetopoftheVERICUTLogwindow SelectSearchForwardiconErrormessagescanbelocatedquicklybyrepeatedlyclickingSearchForward.SampleVERICUTLogfilefromprocessingthetoolpathfile:9. ClosetheLogfilewindowIntheVERICUTLogwindow,select:File>Exittodismissthewindow.10. ExitVERICUTIntheVERICUTmenubar,selectFile>Exit(answerNotothenoticewindow-donotoverwritemastersamplefiles)ThissessionprovidedexperiencewithexecutingandinteractingwithVERICUTviastandarduseractions.TheVERICUTLogfilecreatedfromthetoolpathsimulationwasviewedtoobtaininformationabouttheverificationsession,anderrorsdetectedbyVERICUT.Session2-TypicalVERICUTSession(NC文件)ThissessiondemonstrateshowtosetupVERICUTforprocessingatoolpathfile.Inordertosimulatethecuttingactionofatoolpath,thefollowingactionsmustbeperformed:1、Definethesize,shapeandlocationofthestocktobemachined2、SpecifyatoolpathfiletobeprocessedbyVERICUTandlocateitsorigin3IndicatehowtooldescriptionswillbesuppliedThetypicalusageofVERICUTconsistsofopeningastartupUserfilethatcontainsalltheKmachinetooland2>controlconfigurationinformation.AllthatneedstobechangedisthejobspecificinformationslikeStock,programfile,andcuttingtoolinformation.SessionSteps:1. Startfromapre-definedUserfile IntheVERICUTmenubar,selectFile>Open IntheupperrightcorneroftheOpenwindow,setShortcuttoCGTECH_SAMPLESbyclickingonST13anclselectingfromthepull-downlist. Selectfilename,mazmazl.usr(四轴机床B轴)fromthelistoffiles,thenOpen(仿真设置:toolchange)Ifprompted,respondasfollows:Resetcutmodel?Reset/Savechanges?No2. ModifytheStockmodeltobea12.1x5x3inchblock IntheVERICUTmenubar,selectModel>ModelDefinition:ModeltabtodisplaytheModelingwindow. SetType=Block Length(X)=12.1,Width(Y)=5,Height(Z)=3 Apply ClickanywhereintheWorkpieceviewtomakeittheactiveview. Clickonkljl(Fit)intheVERICUTToolbar.Theblockshouldlookliketheoneshownbelow. Toaidinpickingthegeometryinthefollowingsteps,zoominontheangleplate/stockblockareaoftheMachine/CutStockview.IntheVERICUTtoolbarselect5T威I(ZOomtoBox). IntheMachine/CutStockview,clickonapositionaboveandtotheleftoftheangleplate,thendragthecursortoapositionbelowandtotherightofthestockblockformingaboxaroundtheareabeforereleasingthemousebutton. IntheModelingwindow,clickonthePositiontab,thentheTranslatetab. PickintheFromfield(itwillhighlightyellow) IntheMachine/CutStockview,pickthemiddleofthebackedgeonthetopofthestockblock,asshowninthepicturebelow.NoticethatthecoordinatesoftheselectedpositionisautomaticallyaddedtotheFromfield. PickintheTofield(itwillhighlightyellow) IntheMachine/CutStockview,pickthemiddleofthefrontedgeonthetopoftheangleplate,asshowninthepicturebelow. OntheTranslatetab,selectMove.Theblockshouldbepositionedontheangleplateasshowninthepicturebelow.Ifyourblockisnotpositionedasshown,pickUndointheModelingwindowandtryagain. Whenyourblockispositionedcorrectly,pickOKtoacceptthechangesanddismissthemodelingwindow. IntheVERICUTmainmenu,selectView>Orient. SelectFitAll. ThenClose.3. Loadnewprogramfiletosimulate IntheVERICUTmainmenu,selectSetup>Toolpath. IntheToolpathwindow,picktheexistingtoolpathsothatitbecomeshigh!ighted. SelectReplace. MakesurethatShortcutissettoCGTECH_SAMPLES. Selectthefilenamed,mcd2setup.med,thenOK.Ifyoudonotfindmcd2setup.med,inthefilelist,makesurethatFilteratthebottomofthewindowissetto.mcd.IntheToolpathwindow,selectOK,toacceptthechangeanddismissthewindow.4. LocatetoolpathorigintothestockforpropercuttingIntheVERICUTmainmenu,selectSetup>G-Code>SettingszTablestabSelectandDeleteallexistingtablesAdd/ModifyTableName=ProgramZeroSelectFrom/ToLocationsIntheFromrow,Name=ToolIntheTorow,Name=StockSelectextto the StockMovethecursoroverthetopofthestockworkpiece-whenthearrowappearsinthetopcenterofthepart(seebelow),left-clicktoselectthislocation.Thevalueinthefieldshouldbe(O17.59). Add(thetableisaddedtotheG-CodeSettingswindow) ClosetodismisstheAdd/ModifyG-CodeTablewindow. IntheG-CodeSettingswindow,OK,toacceptthechangeanddismissthewindow.5. Loadapre-definedtoollibrary Setup>ToolManager IntheToolManagerwindow,File>Open Shortcut=CGTECH-LIBRARY FileName=vericut_demo.tls,Open File>Close Yes6. CutthepartInthelowerrightcornerofthemainVERICUTwindow,pressPlaytoeafruAUSerfileisanASCIItextfilecontainingtheVERICUTsessionconfiguration.SavingaUserfileenablesyoutoquicklyre-configurethesystemforadditionaltoolpathprocessing,aswellasdisplayingmodelsandmodelimages.7调整座标将(017.59)改为(017.510),毛坯12.1x5x3改为12.1x5x48. Savethesessionas'typical,USr” File>SaveAs Shortcut=WorkingDirectory IntheFiletextfield,enterthefilenametypical,usr Save注意:XtooltipytooltipZtooltip为加工坐标系9. ExitVERICUTFile>ExitThissessiondemonstratedhowtosetupVERICUTforprocessingatoolpathfile.Experiencewasprovidedwithsupplyingatoolpathfilename,definingastockmodel,orientingatoolpathandspecifyinghowtooldescriptionsaretobeobtained.ThesteppriortoexitingshowedhowtosavetheVERICUTsessionconfigurationinaUserfile.Thesimulationsessionisrepeated(andanothercutmodelcreated)byexecutingVERICUT,openingtheUserfileviaFile>Open,thenre-cuttingthemodel.注意:1. tooltip(用户可以设定长度补偿数据);2. gagelength;subsysteml;registerl;Subregisterl;valve8.35;subsysteml;register3;Subregisterl;valve8.25;subsysteml;register4;Subregisterl;valve3.5;subsysteml;register5;Subregisterl;valve6;subsysteml;register6;Subregisterl;valve6;3. toollengthcompensation(用户设定长度补偿数据)(用户设定长度补偿数据应用的指令为G43寄存器为Hl=2001H5=2005等;G54=workoffset的用法;Session3-WorkingWithViews(cis文件)Thissessionshowshowtodefinemultipleviews,orientviewsandhowtonavigateintheVERICUTfilestructureviatheshortcuts.UsingtheShortcutfeatureonfileselectionwindowsprovidesquickaccesstofilesinyourWorkingDirectoryorCGTechlibraryandsamplefiles.Choosingashortcutautomaticallyfiltersforfilesinthatdirectory.SessionSteps:1. Openthe"cardholdusr"sampleUserfile File>Open Shortcut=CGTECH-SAMPLES FileName=Cardhold.usr,OpenIfprompted,respondasfollows:Resetcutmodel?Reset/Savechanges?No2. DefineaWorkingDirectory File>WorkingDirectory Makesurethatthepathispointingtoadirectorywhereyouhavewritepermission,e.g.yourhomedirectory. Changedirectoryifrequired. OKYoucanalsoquicklyaccessorsavefilesinthisdirectoryviatheWorkingDirectoryentryinthefileselectionwindowShortcutlist.3. ChangeviewlayoutIntheVERICUTmenubar,View>Layout>Standard>4views(bottomofthepull-downlist).4. Changeviewstobecascaded(overlapped)View>Layout>Cascade5. ChangeviewslayoutbacktoatiledlayoutView>Layout>TileHorizontallyThetopoftheactiveviewishighlighted,inallotherviewsthetopisgray.6. Changetheorientationoftheviews LeftclickinVIEW2tomakeittheactiveview. View>OrienttodisplaytheViewOrientwindow. IntheVieworientwindow,selectXY Increment=30 Y-,X-,Fit Left-clickinVIEW3 XZ Left-clickinVIEW4 ZY Increment=90,Z+ FitAll7. CuttheworkpiecePlaytoEnd8. Re-orientthecutworkpiece IntheViewOrientwindow,clickZoom-inView1,Left-clicktopleftoftheboss,dragtheboxdownandtotheright,thenleft-clicktoactivatethe"zoo. Left-clickinVIEW4 IntheVERICUTtoolbar,ReverseS1 RefineDisplay9. DynamicallyorientthepartDynamic Y Rotation f JInthe active view (View 4), left-click,thendrag the cursor to the right to rotate the part as shown below.ClickonDynamicYRotationiconagaintode-activateit.10. CloseView1,3&4CloseviewsusingtheicononthetoprightofeachviewNOTE:TheabovewindowcontrolsappearinWindowsLoOk&FeeLMotifandMetalLook&Feelwindowcontrolsappearslightlydifferent,butstillallowyoutocloseandminimizeviewwindows.11. Addanewview View>Layout>AddView View>Layout>Standard>2Views(over/under)toarrangeyourviewsasillustratedbelow.12. Orientthenewview(VIEW1) Leftclickintheupperview(VIEW1) IntheVieworientwindow,selectYZ Increment=30 X+,Y+,Fit Close13. Storethenewvieworientation View>Select/Store IntheSelect/StoreViewwindow,highlightview5:XZVIEW Add Left-clickontheviewname(VIEW1) RenameittoFRONTISO,press<Enter> Left-clickinthelowerview(VIEW2) Inthe"Select/StOreViewvwindow,clickonXZVIEW Activate ClickonFRONTISO Activate Left-clickinVIEW1 ClickonIS02VIEW Activate CloseAUserfileisanASCIItextfilecontainingtheVERICUTsessionconfigurations.SavingaUserfileenablesyoutoquicklyre-configureVERICUTforadditionaltoolpathprocessing,aswellasdisplayingmodelsandmodelimages.14. SaveanewUserFilenamed“views,usr” File>SaveAs Shortcut=WorkingDirectory FileName=views.usr,Save15. ExittheVERICUTsessionFile>ExitThissessiondemonstratedhowtodefineaworkingdirectory,loadaUserFile,andhowtoorientandsaveviewsinaViewList.ThesteppriortoexitingshowedhowtosavetheVERICUTsessionconfigurationinauserfile.Session4-DefineandPositionParametricModels(CLS文件)ThissessiondemonstrateshowtodefineandpositionsimpleparametricmodelstorepresentajobsetupinaWorkpieceview.Inthistypeofverificationenvironment,youmustthenachievethedesiredrelationshipbetweentheworkpiecesetupandthetoolpathcoordinatesystemtosimulatethecuttingaction.Thiscanbedonebyeithermovingthetoolpathcoordinatesystemrelativetothestockmodel,ormovingthestockmodelrelativetothetoolpathcoordinatesystem-theaffectinaWorkpieceviewisthesame.Thissessionwilldemonstratehowtomovethemodels.ThestepattheendofthesessionshowshowtosavethesessionconfigurationinaUSerfilesoVERICUTcanbequicklyandeasilyconfiguredtore-processthetoolpathfile.SessionSteps:1. StartfromanewMillimeterUserfile File>Properties:Generaltab DefaultUnits=Mi11imeter,OK,OK File>NewSession(创建文件)Ifprompted,respondasfollows:Resetcutmodel?Reset/Savechanges?No2. Displaythemodelandtoolpathcoordinateaxes View>Axes SelectModelandCoordinateSystem CloseThissessionsimulatesthesample"bottle,tp"toolpathfile.Thetoolpathrequiresa100x200x50pieceofrawmaterialwiththetoolpathoriginlocatedonthetop,atthecenterofthenearsideedgeasshownbelow.ThetoolpathoriginisrepresentedbyXOrientationl,YOrientationl,ZOrientationlaxes.为加工坐标系(程序坐标系):XmYmZm为模型坐标系;3. AddaStockmodeltobea100x200x50mmblock Model>ModelDefinitioniModeltab Type=Block Length(X)=IOO,Width(Y)=200,Height(Z)=50 AddTheIOOmmdimensionoftheblockisdefinedalongtheXdirectiontobeconsistentwiththetoolpath,ssetuprequirements.Similarly,the50mmdimensionisdefinedalongtheZdirection.VERICUTinitiallyplacestheblocksuchthattheentireblockispositiveinvalue.TheXm,Ym,Zmaxesrepresentthestockmodelcoordinatesystem.XOrientationl,YOrientationl,ZOrientationlaxesrepresent