F33东元变频器说明书.docx

TECO F33Variable Speed DriveInstruction manual EnglishSoftware version 4.2XTECOTECO F33INSTRUCTION MANUAL - ENGLISHSoftWare version 4.2xDocument number: 01-4428-01Edition: r2Date of release: 10-06-2009© Copyright TECO 2005 - 2009TECO retains the right to change specifications and illustrations in the text, without prior notification. The contents of this document may not be copied without the explicit permission of TECO.Instruction manualRead this instruction manual before using the Variable Speed Drive, VSD.Handlingthe variable speed driveInstallation, commissioning, demounting, taking measurements, etc, of or on the variable speed drive may only be carried out by personnel technically qualified for the task. The installation must be carried out in accordance with local standards.Openingthe variable speed driveAwaRNING: Always switch off the mains voltage before opening the variable speed drive and wait at least 5 minutes to allow the buffer capacitors to discharge.Always take adequate precautions before opening the variable speed drive. Although the connections for the control signals and the switches are isolated from the main voltage, do not touch the control board when the variable speed drive is switched on.Precautions to be taken with a connected motorIf work must be carried out on a connected motor or on the driven machine, the mains voltage must always be disconnected from the variable speed drive first. Wait at least 5 minutes before starting work.EarthingThe variable speed drive must always be earthed via the mains safety earth connection.Earth leakage currentThis variable speed drive has an earth leakage current which does exceed 3.5 mA AC. Therefore the minimum size ofthe protective earth conductor must comply with the local safety regulations for high leakage current equipment which means that according the standard IEC61800-5-l the protective earth connection must be assured by one of following conditions:1. Use a protective conductor with a cable cross-section of at least 10 mm2 for copper (Cu) or 16 mm2 for aluminium (Al).2. Use an additional PE wire, with the same cable cross-section as the used original PE and mains supply wiring.Residual current device (RCD) compatibilityThis product cause a DC current in the protective conductor. Where a residual current device (RCD) is used for protection in case of direct or indirect contact, only a Type B RCD is allowed on the supply side of this product. Use RCD of 300 mA minimum.EMC RegulationsIn order to comply with the EMC Directive, it is absolutely necessary to follow the installation instructions. All installation descriptions in this manual follow the EMC Directive.Mains voltage selectionThe variable speed drive may be ordered for use with the mains voltage range listed below.JNFX4048: 230-480 VJNFX5052: 440-525 VJNFX69: 500-690 VVoltage tests (Megger)Do not carry out voltage tests (Megger) on the motor, before all the motor cables have been disconnected from the variable speed drive.CondensationIf the variable speed drive is moved from a cold (storage) room to a room where it will be installed, condensation can occur. This can result in sensitive components becoming damp. Do not connect the mains voltage until all visible dampness has evaporated.Incorrect connectionThe variable speed drive is not protected against incorrect connection of the mains voltage, and in particular against connection of the mains voltage to the motor outlets U, V and W. The variable speed drive can be damaged in this way.Power factor capacitors for improvingCOSRemove all capacitors from the motor and the motor outlet.Precautions during AutoresetWhen the automatic reset is active, the motor will restart automatically provided that the cause ofthe triphas been removed. If necessary take the appropriate precautions.TransportTo avoid damage, keep the variable speed drive in its original packaging during transport. This packaging is specially designed to absorb shocks during transport.IT Mains supplyThe variable speed drives can be modified for an IT mains supply, (non-earthed neutral), please contact your supplier for details.Heat warningBe aware of specific parts on the VSD having high temperature.DC-Iink residual voltageaWARNING: After switching off the mainsf supply, dangerous voltage can still b /4 PrMeirtlntheVSDaWhenopeningtheVSD for Installing and/or Commlsslonliig activities watt at least 6 mlnrtM. In case of malfunction a qualified technician houM check the IXMInk or wait for one hour before dlsmantilng the VSD for repair.SaMy Instructions.laIlrtl,OCUCti(l aMa1.11 2Delivery and unpackingUsing of th© instruction manual551.3Type code number51.4Standards61.4.1Product standard for EMC61.5 Dismantling and scrapping71.5.1 Disposal of old electrical and electronic equipment. 71.6 Glossary81.6.1 Abbreviations and symbols81.6.2 Definitions82.1 Utting instructions92.2 Stand-alone units102.2.1 Cooling102.2.2 Mounting schemes112.3 Cabinet mounting132.3.1 Cooling132.3.2 Mounting schemes133Iiistallfltioii (153.1 Before installation153.2 Cable connections for 0003 to 0073153.2.1 Mains cables153.2.2 Motor cables163.3 Connect motor and mains cables for 0090 to 1500.183.4 Cable specifications193.5 Stripping lengths193.5.1 Dimension of cables and fuses193.5.2 Tightening torque for mains and motor cables193.6 Thermal protection on the motor203.7 Motors in parallel204. Control Connections214.1 Control board214.2 Terminal connections224.3 Inputs configurationwith the switches224.4 Connection example234.5 Connecting the Control Signals244.5.1 Cables244.5.2 Types of control signals254.5.3 Screening254.5.4 Single-ended or double-ended connection?254.5.5 Current signals (0)4-20 mA)264.5.6 Twisted cables264.6 Connecting options26GOtting StflrtOd B*NMaaBMiMMaaMaaaM 275.1 Connect the mains and motor cables275.1.1 Mains cables275.1.2 Motor cables275.2 Using the function keys275.3 Remote control285.3.1 Connect control cables285.3.2 Switch on the mains285.3.3 Set the Motor Data285.3.4 RuntheVSD285.4 Local control295.4.1 Switch on the mains295.4.2 Select manual control295.4.3 Set the Motor Data295.4.4 Enter a Reference Value295.4.5 Run the VSD296. Appl Icotioiis3 工6.1 Application overview316.1.1 Pumps316.1.2 Fans316.1.3 Compressors326.1.4 Blowers327Rflaln FOatUres7.1 Parameter sets337.1.1 One motor and one parameter set347.1.2 One motor and two parameter sets347.1.3 Two motors and two parameter sets347.1.4 Autoreset at trip347.1.5 Reference priority347.1.6 Preset references357.2 Remote control functions357.3 Performing an Identification Run377.4 Using the Control Panel Memory377.5 Load Monitor and Process Protection 400387.5.1 Load Monitor 410387.6 Pump function407.6.1 Introduction407.6.2 Fixed MASTER417.6.3 Alternating MASTER417.6.4 Feedback ,Status, input417.6.5 Fail safe operation427.6.6 PID control437.6.7 Wiring Alternating Master447.6.8 Checklist And Tips457.6.9 Functional Examples of Start/ Stop Transitions.468. EMC and Machine Directive 一 498.1 EMC standards498.2 Stop categories and emergency stop499. Operation via the Control PanOLii“ 519.1 General519.2 The control panel519.2.1 The display519.2.2 Indications on the display529.2.3 LED indicators529.2.4 Control keys529.2.5 The Toggle and Loc/Rem Key529.2.6 Function keys539.3 The menu structure549.3.1 The main menu549.4 Programming during operation549.5 Editing values in a menu549.6 Copy current parameter toall sets559.7 Programming example5510Sorlfll Cofiiiiiiinlcfltioii «”5710.1 Modbus RTU5710.2 Parameter sets5710.3 Motor data5810.4 Start and stop commands5810.5 Reference signal5810.6 Description of the Elnt formats58U. Functional Description. 6311.1 Preferred View 1006311.1.1 IstLine 1106311.1.2 2nd Line 1206411.2 Main Setup 2006411.2.1 Operation 2106411.2.2 Remote Signal Level/Edge 21A6711.2.3 Mains supply voltage 21B6711.2.4 Motor Data 2206711.2.5 Motor Protection 2307111.2.6 Parameter Set Handling 2407411.2.7 Trip Autoreset/Trip Conditions 2507711.2.8 Serial Communication 2608311.3 Process and Application Parameters 3008611.3.1 Set/View Reference Value 3108611.3.2 Process Settings 3208611.3.3 Start/Stop settings (3309011.3.4 Mechanical brake control9411.3.5 Speed 3409511.3.6 Torques 3509811.3.7 Preset References 3609911.3.8 PID Process Control 38010111.3.9 Pump/Fan Control 39010311.4 Load Monitor and Process Protection 40011011.4.1 Load Monitor 41011011.4.2 Process Protection (42011511.5 I/Os and Virtual Connections 50011611.5.1 Analogue Inputs (51011611.5.2 Digital Inputs 52012311.5.3 Analogue Outputs (53012411.5.4 Digital Outputs 54012811.5.5 Relays 55012911.5.6 Virtual Connections (56013111.6Logical Functions and Timers 600.13211.6.1Comparators 610.13211.6.2Logic Output Y 620.13611.6.3Logic Output Z 630.13811.6.4Timerl 640.13911.6.5Timer2 650.14011.7View Operation/Status 700.14211.7.1Operation 710.14211.7.2Status 720.14411.7.3Stored values 730.14611.8View Trip Log 800,.14811.8.1Trip Message log 810.148118 2Trip Messages 820 - 890,.14911.8.3Reset Trip Log 8A0,.14911.9System Data 900,.14911.9.1VSD Data 920.14912.Troubleshooting, DIagnosM and Malnte-nance 15112.1Trips, warnings and limits,.15112.2Trip conditions, causes and remedial action .15212.2.1Technically qualified personnel,.15212.2.2Openingthe variable speed drive.15212.2.3Precautions to take with a connected motor.15212.2.4Autoreset Trip.15212.3Maintenance.15513.15713.1Options for the control panel.15713.2EmoSoftCom.15713.3Brake chopper.15713.4I/O Board.15913.5Output coils.15913.6Serial communication and fieldbus.15913 7Standby supply board option.15913.8Safe Stop option.15913.9Encoder.16113.10PTCPT100.16114.Technlc&l Dfltfl.16314.1Electrical specifications related to model.16314.2General electrical specifications.16714 3Operation at higher temperatures.16814 4Operation at higher switching frequency.16814.5Dimensions and Weights.16914.6Environmental conditions.17014.7Fuses, cable cross-sections and glands.17114.7.1According IEC ratings.17114.7.2Fuses and cable dimensions according NEMA ratings17314.8Control signals.17515.Rflonu List.177.185F33 is used most commonly to control and protect pump and fan applications that put high demands on flow control, process uptime and low maintenance costs. It can also be used for e.g. compressors and blowers. The used motor control method is V/Hz-con- trol. Several options are available, listed in chapter 13. page 147r that enable you to customize the variable speed drive for your specific needs.NOTE: Read this IMtruction manual carefully before starting Installation, connection or working wtt th variable speed drive.The following symbols can appear in this manual. Always read these first before continuing:NOTE: Additional Infoniurtioii as an akl to avoid Probtefns. CAUTION: Failure to follow these instructions f can result in malfuncti or damage to the /， variable speed drive.AwaRNINQ: FaiIUretofoHOWtheSe instructions can result in serious injury to the user in addition to serious damage to the variable speed drive.AHOT SURFACE: Failure to follow theseInstructions can reult In ImIlry to the user.UsersThis instruction manual is intended for: installation engineers maintenance engineers operators service engineersMotorsThe variable speed drive is suitable for use with standard 3-phase asynchronous motors. Under certain conditions it is possible to use other types of motors. Contact your supplier for details.1.1 Delivery and unpackingCheck for any visible signs of damage. Inform your supplier immediately of any damage found. Do not install the variable speed drive if damage is found.The variable speed drives are delivered with a template for positioning the fixing holes on a flat surface. Check that all items are present and that the type number is correct.1.2 Using of the Instruction manualWithin this instruction manual the abbreviation “VSD” is used to indicate the complete variable speed drive as a single unit.Check that the software version number on the first page of this manual matches the software version in the variable speed drive.With help of the index and the contents it is easy to track individual functions and to find out how to use and set them.The Quick Setup Card can be put in a cabinet door, so that it is always easy to access in case of an emergency.1.3 Type code numberFig. 1 gives an example of the type code numbering used on all variable speed drives. With this code number the exact type of the drive can be determined. This identification will be required for type specific information when mounting and installing. The code number is located on the product label, on the front of the unit.JNFX48-0175- 54 C EA-NNNNAN-Posrtion number:1234 5 6 7 8 9 10 1112 13 14 15 1617 18F. 1 IyPe code numberRwttlon for 0003 004PMttIon for 0060- 1500Configuration11VSD typeF33V3322Supply voltage40/48=400V mains50/52=525 V mains69=690 V mainsPoettfon for 0003- 0046PoWoc for OOGO- 1500Conflguratiofi33Rated current (A) continuous-0003=2.5 A-1500=1500 A44Protection class20=IP2054=IP5455Control panel-=BIank panelC=Standard panel66EMC optionE=Standard EMC (Category C3) F=Extended EMC (Category C2) I=IT-Net77Brake chopper option-=No chopper B=Chopper built in D=DC+/- interface88Stand-by power supply option-=NoSBSS=SBS included-9Safe stop option (Not valid for 0003-0046)-=No safe stop T=Safe stop incl. (Only 0090-1500)910Brand label10-Painted VSD (Only valid for 0003-0046)A=Standard paint B=White paint RAL90101111Coated boards, optionA=Standard boardsV=Coated boards1212Option position 1N=No option