V33东元变频器说明书.docx

TECO V33Variable Speed DriveInstruction manual EnglishSOftWare version 4.2XTECO V33INSTRUCTION MANUAL - ENGLISHSoftware version 4.2xDocument number: 01-4429-01Edition: r2Date of release: 15-05-2009© Copyright TECO 2005 - 2009TECO retains the right to change specifications and illustrations in the text, without prior notification. The contents of this document may not be copied without the explicit permission of TECO.Safety InstructionsInstruction manualRead this instruction manual before using the Variable Speed Drive, VSD.Handlingthe variable speed driveInstallation, commissioning, demounting, taking measurements, etc, of or on the variable speed drive may only be carried out by personnel technically qualified for the task. The installation must be carried out in accordance with local standards.Opening the variable speed drivea WARNING: Always switch off the mains voltage f before opening the variable speed drive and/ I wait at least 5 minutes to allow the buffer capacitors to discharge.Always take adequate precautions before opening the variable speed drive. Although the connections for the control signals and the switches are isolated from the main voltage, do not touch the control board when the variable speed drive is switched on.Precautions to be taken with a connected motorIf work must be carried out on a connected motor or on the driven machine, the mains voltage must always be disconnected from the variable speed drive first. Wait at least 5 minutes before starting work.EarthingThe variable speed drive must always be earthed via the mains safety earth connection.Earth leakage currentThis variable speed drive has an earth leakage current which does exceed 3.5 mA AC. Therefore the minimum size of the protective earth conductor must comply with the local safety regulations for high leakage current equipment which means that according the standard IEC61800-5-l the protective earth connection must be assured by one of following conditions:1. Use a protective conductor with a cable cross-section of at least IO mm2 for copper (Cu) or 16 mm2 for aluminium (Al).2. Use an additional PE wire, with the same cable cross-section as the used original PE and mains supply wiring.Residual current device (RCD) compatibilityThis product cause a DC current in the protective conductor. Where a residual current device (RCD) is used for protection in case Ofdirect or indirect contact, only a Type B RCD is allowed on the supply side of this product. Use RCD of 300 mA minimum.EMC RegulationsIn order to comply with the EMC Directive, it is absolutely necessary to follow the installation instructions. All installation descriptions in this manual follow the EMC Directive.Mains voltage selectionThe variable speed drive may be ordered for use with the mains voltage range listed below.JNVX4048: 230-480 VJNVX5052: 440-525 VJNVX69: 500-690 VVoltage tests (Megger)Do not carry out voltage tests (Megger) on the motor, before all the motor cables have been disconnected from the variable speed drive.CondensationIf the variable speed drive is moved from a cold (storage) room to a room where it will be installed, condensation can occur. This can result in sensitive components becoming damp. Do not connect the mains voltage until all visible dampness has evaporated.Incorrect connectionThe variable speed drive is not protected against incorrect connection of the mains voltage, and in particular against connection of the mains voltage to the motor outlets U, V and W. The variable speed drive can be damaged in this way.Power factor capacitors for improvingCOSRemove all capacitors from the motor and the motor outlet.Precautions during AutoresetWhen the automatic reset is active, the motor will restart automatically provided that the cause of the triphas been removed. If necessary take the appropriate precautions.TransportTo avoid damage, keep the variable speed drive in its original packaging during transport. This packaging is specially designed to absorb shocks during transport.IT Mains supplyThe variable speed drives can be modified for an IT mains supply, (non-earthed neutral), please contact your supplier for details.Heat warningB aware of pedflc parts on the VSD having high temperature.DC-Iink residual voltageaWARNING: After switching off th mainsf supply, dangerous VOttage can still bo / ? present In the VSD. When opening the VSD for installing ancor ComInlSslonIng activities wait at lat 5 mlnute. In case of malfunction a qualified technician should check the DC-IInk or wait for one hour before dismantling the VSD for repair.ContentsSafety Instructions ICoirtonts ”3I*I ntfod ction 51.1 Delivery and unpacking51.2 Using of the instruction manual51.3 Type code number51.4 Standards61.4.1 Product standard for EMC61.5 Dismantling and scrapping71.5.1 Disposal of old electrical and electronic equipment.71.6 Glossary81.6.1 Abbreviations and symbols81.6.2 Definitions82. Mountingi92.1 Lifting instructions92.2 Stand-alone units102.2.1 Cooling102.2.2 Mounting schemes112.3 Cabinet mounting132.3.1 Cooling132.3.2 Mounting schemes133Instslkrtlon ( 15.3.1 Before installation153.2 Cable connections for 0003 to 0073153.2.1 Mains cables153.2.2 Motor cables163.3 Connect motor and mains cables for 0090 to 1500.183.4 Cable specifications193.5 Stripping lengths193.5.1 Dimension of cables and fuses193.5.2 Tightening torque for mains and motor cables193.6 Thermal protection on the motor203.7 Motors in parallel204.Control Connections214.1 Control board214.2 Terminal connections224.3 Inputs configuration with the switches224.4 Connection example234.5 Connecting the Control Signals244.5.1 Cables244.5.2 Types of control signals254.5.3 Screening254.5.4 Single-ended or double-ended connection?254.5.5 Current signals (0)4-20 mA)264.5.6 Twisted cables264.6 Connecting options265Gttlng SiertoclaaeaMsaieaaaiMMIMMaMMiMaaiMMiMaaa 275.1 Connect the mains and motor cables275.1.1 Mains cables275.1.2 Motor cables275.2 Using the function keys275.3 Remote control285.3.1 Connect control cables285.3.2 Switch on the mains285.3.3 Set the Motor Data285.3.4 Run the VSD285.4 Local control295.4.1 Switch on the mains295.4.2 Select manual control295.4.3 Set the Motor Data295.4.4 Enter a Reference Value295.4.5 Run the VSD296. Appllcfltions316.1 Application overview316.1.1 Cranes316.1.2 Crushers316.1.3 Mills326.1.4 Mixers327aRflaln Foatll88 MMMaMMMMaaaaaMM 337.1 Parameter sets337.1.1 One motor and one parameter set347.1.2 One motor and two parameter sets347.1.3 Two motors and two parameter sets347.1.4 Autoreset at trip347.1.5 Reference priority347.1.6 Preset references357.2 Remote control functions357.3 Performing an Identification Run377.4 Using the Control Panel Memory377.5 Load Monitor and Process Protection 400387.5.1 Load Monitor 410388. EMC and Machine Directive398.1 EMC standards398.2 Stop categories and emergency stop399. Operation via the Control Panel “一419.1 General419.2 The control panel419.2.1 The display419.2.2 Indications on the display429.2.3 LED indicators429.2.4 Control keys429.2.5 The Toggle and Loc/Rem Key429.2.6 Function keys439.3 The menu structure449.3.1 The main menu449.4 Programming during operation449.5 Editing values in a menu449.6 Copy current parameter to all sets459.7 Programming example45Sorifil comnunlc8tifi ”( 4710.1 Modbus RTU4710.2 Parameter sets4710.3 Motor data4810.4 Start and stop commands4810.5 Reference signal4810.6 Description of the Elnt formats48HaFiiiiGtIoiiaI DOSClIlrtlOlI ,11 5311.1 Preferred View 100531.1.1 11st Line 110531.1.2 22nd Line 1205411.2 Main Setup 2005411.2.1 Operation 2105411.2.2 Remote Signal Level/Edge 21A5711.2.3 Mains supply voltage 21B5711.2.4 Motor Data 2205811.2.5 Motor Protection 2306111.2.6 Parameter Set Handling 2406411.2.7 Trip Autoreset/Trip Conditions 2506611.2.8 Serial Communication 2607311.3 Process and Application Parameters 3007511.3.1 Set/View Reference Value 3107511.3.2 Process Settings 3207611.3.3 Start/Stop settings (3308011.3.4 Mechanical brake control8311.3.5 Speed 3408511.3.6 Torques 3508711.3.7 Preset References 3608911.3.8 Pl Speed Control 3709011.3.9 PID Process Control (3809111.3.10 Pump/Fan Control (3909411.3.11 Crane Option 3A010011.4 Load Monitor and Process Protection 40010311.4.1 Load Monitor 41010311.4.2 Process Protection 42010711.5 I/Os and Virtual Connections 50010911.5.1 Analogue Inputs (51010911.5.2 Digital Inputs 52011511.5.3 Analogue Outputs 53011711.5.4 Digital Outputs 54012011.5.5 Relays 55012211.5.6 Virtual Connections 56012311.6 Logical Functions and Timers 60012411.6.1 Comparators 61012411.6.2 Logic OutputY 62012811.6.3 Logic Output Z 63013011.6.4 Timerl 64013111.6.5 Timer2 65013311.7 View Operation/Status 70013411.7.1 Operation 71013411.7.2 Status 72013611.7.3 Stored values 73013911.8 View Trip Log 80014011.8.1 Trip Message log 81014011.8.2 Trip Messages 820 - 89014111.8.3 Reset Trip Log 8A014111.9 System Data 90014211.9.1 VSD Data 92014212. Troubleshooting, Diagnoses and Malnte*nance 14512.1 Trips, warnings and limits14512.2 Trip conditions, causes and remedialaction14612.2.1 Technically qualified personnel14612.2.2 Opening the variable speed drive14612.2.3 Precautions to take with a connectedmotor14612.2.4 Autoreset Trip14612.3 Maintenance14913. Options15113.1 Options for the control panel15113.2 EmoSoftCom15113.3 Brake chopper15113.4 I/O Board15313.5 Output coils15313.6 Serial communication and fieldbus15313.7 Standby supply board option15313.8 Safe Stop option15313.9 Crane option board15513.10 Encoder15513.11 PTCPT100155Tschnlc&l14.1 Electrical specifications related to model15714.2 General electrical specifications16114.3 Operation at higher temperatures16214.4 Dimensions and Weights16314.5 Environmental conditions16414.6 Fuses, cable cross-sections and glands16514.6.1 According IEC ratings16514.6.2 Fuses and cable dimensions according NEMA ratings16714.7 Control signals16915.Menu Ltet"AIntroductionTECO V33 is intended for controlling the speed and torque Ofstandard three phase asynchronous electrical motors. The VSD is equipped with direct torque control which uses built-in DSP, giving the VSD the Capabilityof high dynamic performance even at very low speeds without using feedback signals from the motor. Therefore the inverter is designed for use in high dynamic applications where low speed high torque and highspeed accuracy are demanded. In "simpler" application such as fans or pumps, the V33 direct torque control offers other great advantages such as insensitivity to mains disturbances or load shocks.NOTE: Read this Inetructloii manual carefully before starting Installation, connection or WorWng with the variable speed drive.The following symbols can appear in this manual. Always read these first before continuing:NOTE: AddttiOfUiI Information as an aid to avoM problems. CAUTION: Failure to follow these instructions can result in malfunction or damage to the variable speed drive.1.1 Delivery and unpackingCheck for any visible signs of damage. Inform your supplier immediately of any damage found. Do not install the variable speed drive if damage is found.The variable speed drives are delivered with a template for Positioningthe fixing holes on a flat surface. Check that all items are present and that the type number is correct.1.2 Using of the Instruction manualWithin this instruction manual the abbreviation “VSD” is used to indicate the complete variable speed drive as a single unit.Check that the software version number on the first page of this manual matches the software version in the variable speed drive.With help of the index and the contents it is easy to track individual functions and to find out how to use and set them.The Quick Setup Card can be put in a cabinet door, so that it is always easy to access in case of an emergency.A WARNING: Failure to follow these instructions L can result in serious injury to the user in addition / J to serious damage to the variable speed drive.Ahotsurface: FamiretOfoHoWth Instructions can result In Injllry to the user.1.3 Type code numberFig. 1 gives an example of the type code numbering used on all variable speed drives. With this code number the exact type of the drive can be determined. This identification will be required for type specific information when mounting and installing. The code number is located on the product label, on the front of the unit.UsersThis instruction manual is intended for: installation engineers maintenance engineers operators service engineersMotorsThe variable speed drive is suitable for use with standard 3-phase asynchronous motors. Undercertain conditions it is possible to use other types of motors. Contact your supplier for details.JNVX48-0175- 54 C EA-NNNNAN-Posltlon number 1234 5 6 7 8 9 10 1112 13 14 15 16 17 18f. 1 Type code numberPodtion for 0003- 0046POtttton for 006Q 1500Configuration11VSD typeF33V3322Supply voltage40/48=400 V mains 50/52=525 V mains69=690 V mainsPotttkxi for 0003- 0046Pottion for ooeo 1500Configuration33Rated current (A) continuous-0003=2.5 A-1500=1500 A44Protection class20=IP2054=IP5455Control panel-=BIank panelC=Standard panel66EMC optionE=Standard EMC (Category C3) F=Extended EMC (Category C2) I=IT-Net77Brake chopper option-=Nochopper B=Chopper built in D=DC+/- interface88Stand-by power supply option-=NoSBSS=SBS included-9Safe stop option (Not valid for 0003-0046)-=No safe stop T=Safe stop incl. (Only 0090-1500)910Brand label10-Painted VSD (Only valid for 0003-0046)A=Standard paint B=White paint RAL90101111Coated boards, optionA=Standard boardsV=Coated boards1212Option position 1N=No option C=Crane I/O E=Encoder P=PTCPT100 I=Extended I/O S=Safe Stop (only 0003-0046)1313