控制计划样板.docx

控制计划ControlPlan口样件试生产Pre-Iaunch生产Production控制计划编号/ControlPlanNo.CP-CZ422日期(编制)Date(Originally)2008-03-28版本Revision03客户名称Custoaer:Tyco主要联系人/电话KeyContact/Phone:Tiger/8619-57741010日期(修订)Date(Recension)2009-05-14零件编号/最新版本号PartNuaber/LatestchangedLever1000032061-xxxxxx/A核心小姐CoreTeaat黄文虎朱军华朱德丘黄文政王锋杨玉辉徐傅英顾客工程批准/日期（如需要）CustooerEngineering零件名称/描述PartNaee/DescriptionK-BANDTRANSCEIVERB（三）Y项目工程前批准/日期EGEngineerApprovalDat顾客质量批准/日期(如需要)CustomerQualityApproval/Date(IfReq,d)项目经理批准/日期EGMgrAPProVal/Date：供方/I厂SupplierZPlant供方代码SupplierCode质量工程师批准/日期QEApproval/Date：朱德丘其它批准/日期(如需要)OtherApproval/Date(IfReq,d)Dynacast(ShangHai)Ltd.CZ422质量经理批准/日期QualityMgrApproval/Date：¥件/过程焉号PartProceSS过程名称/操作描述ProcessNaae/OperationDescription机器，装置，夹具，工装/部门Machine,Device,JigToolsforfg.dpt.特性CharacterW5特性分类SpecialChar.方法Methord反应计划ReactionPlanuZ产品过程Process产品/过程规范/公差ProductZProcessSpecificationZTolerance评价/测量技术Evaluation/MeasurfflBntTech./Depart样本Sa三ple控制方法ControlMethordiseNo.Product容量Size频率Freq.100原材料检验ReceivingInsp.项量部QA合金型号Alloytypere*material原材料ZAMAK3光谱仪Spectrograph每个炉号PerFurnace每批EachLotQA原材料检查表并在材料卡片上盖章QAchecksheetandStanpontheHeat#card退回不合格品给供应商RetUmtheNGingottothesupplier200压坏CastingA3/生产部Production弁数设置Machineset-up弁数卡Paraaetercard据叁数卡检查相应的设置弁数RevievInstructionandSettings一次Once每班次EachShift弁数卡ParameterCard调整机叁设置AdjustIiachinesettings500首件检杳Setupapproval质量部QA外观Appearance无填充不良、无严重流钗Nononfillorheavyflowmark目视Visual5件/型腔5pcscav每次设JtEachSetup检查记录表CheckingRecord通知模具间修正,Inforatoolrooatofixthetool.#1/48/62尺寸Diiaensionl.94+/-0.05(6X2-56UNC-2B底孔)针规pingauge1件/型腔lpcscav尺寸Diaension.113+0/-002针规pingauge«6尺寸Diiaension2X.15240.005/0针规pingauge#7尺寸Dinension2X.106+-.001针规pingauge«8尺寸Dinension2X.066+-.002针规pingauge#11尺寸Diaension0.790±0.005卡尺caliper#13尺寸Dinension.302+.005/0针规pingauge#14尺寸Diaension.209+/-OOl针规pingauge#15尺寸Dinension.066+/-.002针规pingauge过程编号PartProceSS过程名称/操作描述ProcessNaaeZOperationDescription机器，装置,夹具，工装/部门Machine,Device,JigTlsforfg./dept.特性Character釐分类SpecialChar.方法MethordReactionPlan号IteaiseNo.产品Product过程Process产品/过程规范/公差ProductZProcessSpecificationZTolerance评价/潴，技术Evaluation/lieasurenentTech./Depart样本SaaPIe控制方法ControlMethord容量Size频率Freq.«23尺寸Diaension0.830±0.005卡尺caliper1件/型腔lpcscav每次设置EachSetup检查记录表CheckingRecord通知模具间修正,Inforatlrooatorectifythetool.#38尺寸Dimension0.150±0.005卡尺caliper#39尺寸Dinension0.350±0.005卡尺caliperMO尺寸Dinension0.280±0.005卡尺caliper»42尺寸Dinension0.082±0.003针规pingauge尺寸Dinension0.755±0.005卡尺caliper#50尺寸Dinension.063±.003针规pingaugeB士.003（共五款以此区别且在模具上穴号区分,见第4页附表CaVsymbolpartitionforserialpart,seepage4sheet）工显toolaakerscope#59尺寸Diaension4.57-4.62（10-64UNS-2B底孔）针规pingauge底孔深.165±.005卡尺caliper.076+.005/0针规pingauge510制程检验IPQC操作员/QCOperator/QC外观Appearance无填充不良、无严流税Nononfillorheavyflowmark目视Visual5件/型腔每4小时Every4hrs检查记录表CheckingRecordSPC-均值极差图隔离产品并通知QE处理，通知模具间修正quarantinethepartsandaskPQEfordisposition,Inforntoolrooatorectifythetool.孔holes检看有无断针CorebrokenNG目视Visual2件/型腔2pcscav«11尺寸Dinension*0.790±0.005卡尺-icaliper«23尺寸Dinension*0.830±0.005卡尺-2caliper«44尺寸Dinension*0.755±0.005卡尺-3caliper209手折去浇DegatebyhandReappearance无浇口残留Nogateremain目视visual1每批Perlot过程卡签字SighoffNA305去毛剌de-burrvendorIftJIappearance产品周边无毛刺残留aroundparthavenoburrrenain供应商控制Vendorcontrol委外加工记录单Recontractrecord通知相关人员确认notifyrelatepeopletocofirn520进料检验IQC外观appearance毛刺去干净,无打伤noflashandhandlingdanageVSAQLO.65C=Oeachlot检IE记录表CheckingRecord通知相关人员确认notifyrelatepeopletoconfirm各款产品不可以混料（区别见4页附表）Can'tBixedpartwithdifferenceserial.Seepg4.307Theraalde-burr热爆去毛刺二次加工S0外观Appearance毛剌去干净,无打伤noflashandhandlingdamage目视visual100«每批Perlot检查记录表CheckingRecord通知相关人员确认Inforatherelatedtoconfirn方法MethordReactionPlan产品/过程规范/公差ProductZProcessSpecificationZTolerance评价/测:技术Evaluation/MeasureentTech./Depart样本SaBPIe控制方法ControlMethord容木Size频率Freq.依图近作业perdrawing需确保直径.209+/-.001三供应商控制Vendorcontrol通知SQE确认InforaSQEtoconfim.作业指导书,orkinstruction作业指导书,orkinstruction无打伤，外观无脏污.nodamage,nick,goodpearance各款产品不可以混料(区别见4页附表)Can'taixedpartwithdifferenceserial,Seepg4.目视VisualC=O(.65)每批EaChLot检查记录表CheckingRecord通知相关人员确认Infonitherelatedtoconfim外观色泽一致ConSiStanCyincoloronsurface目视VisualC=O(.65)中性能雾实殴GB7级标准lituslsssaltsprayGBClass7实验报告Testingreport1纹痴个孔6X2-56UNC-2B螺钗规Threadgauge5pcs螺纹10-64UNS-2B螺纹规Threadgauge5pcs不可有毛剌NOburr,.209+/-.OOlPG5pcs外观色泽一致，无脏污consistancyinCoIOronsurface,nodirty各款产品不可以混料(区别见4页附表)Can'taixedpartvithdifferenceserial,Seepg4.目视Visual100«每批EaChLot检查记录表CheckingRecord通知相关人员确认Inforatherelatedtoconfim无打伤/无变形/无毛刺残留nodamage,nobend,noburrremain目视VisualC=O(.65)每批EachLot检查记录表CheckingRecord通知相关人员确认Inforntherelatedtoconfira100检验各款产品不可以混料(区别见4页附表)Can'taixedpartvithdifferenceserial,Seepg4.目视Visual5件5pcs0.830±0.005卡尺caliper6件5pcs0.765±0.005卡尺caliper5件5pcsW/过程彘号PartProceSS过程名称/操作描述ProcessNaee/OperationDescription机卷，装置,夹具，工装/部门Machine,Device,JigToolsfor三fg./dept.特性Character熬分类SpecialChar.公iseNo.产品Product过程Process440皎孔Reaming供应商Vendor14«445财Tapping供应商Vendor外观Appearance41031三价格无色钝化TrivalentChroaate供应商Vendor外观Appearance520进料检殴IQCQC(M外观Appearance外观Appearance盐雾实验报告SaltspraytestreportThread螺纹Thread孔内330Sorting二次加工Secondoperator外震Appearance530最终检验FQCQCQ外观Appearance#23尺寸Dinension«44尺寸Dinension方法MethordReactionPlan产品/过程规范/公差ProductZProcessSpecificationZTolerance评价/冽量技术Evaluation/MeasureentTech./Depart样本Saaple控制方法ControlMethord容量Size频率Freq.螺纹痴个孔6X2-56UNC-2B螺统规Threadgauge5件5pcs螺纹10-64UNS-2B螺纹规Threadgauge6件5pcs.200+/-OOlnn螺纹规Threadgauge5件5pcs包装指引packinginstruction根据指导书检验Reviewinstruction每个Each100%在过程卡上签字RouterSignof通知相关人员确认Inforatherelatedtoconfirm数量一致quatity目视VisualPER1.OTPERLOTNotesupervisor根据“出货检查指引”要求AccordingtoOutgoinginspectionInstruction目视Visual100%100%出货检查指导书Outgoinginspectioninstruction保留产品,QA确认!poundmaterial,QAtodeterinedisposition作业指导书IorkInstruction根据指导书检验Revievinstruction皿EachLot在过程卡上签字RouterSignof通知相关人员确认Inforntherelatedtoconfirn"A"?LDieen8ionA产品标示IferkingDS晔号WYesTCZ422-01有YeS2.CZ422-02有YeS3,CZ422-03有YeS4”CZ422-04½No*5*CZ422-05过程编号PartProceSS过程名称/掾作描述ProcessNane/OPerationDescription机器，装置，夹具，工装/部门Machine,Device,JigTlsfornfg./dept.特性Character码特性分类SpecialChar.产品Product过程Process#1/48/62螺纹Thread#59«&：Thread14尺寸Dimension600Packing雇SQ外观Appearance650入庠SQ530出货检查inspectionbeforeShippingOQC标签label800出货Shipping操作员/运输部门OperatorZshippingdepartmentCZ442系列产品清单SerialSpartlist:客户编号*B*LDiension1000032061-0000001.120*1000032061-0000002.105*1000032061-0000003.135*1000032061-0000004.145*1000032061-0000005.145*