-设备制造质量检验规程 Control Panel-.docx

,设备制造质量检验规程ControlPanel"1、SGSRefNo.:25Rev.:0Page:lof7INSPECTIONGUIDELINESCONTROLPANELDate:24/03/04INSPECTIONGUIDELINESCONTROLPANELOForApproval24032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:25Rev.:0Page:2of7INSPECTI0NGUIDELINESCONTROLPANELDate:24/03/04CON2、TENTS1PURPOSE2SCOPE3PROCEDURE4DOCUMENTS5INSPECTIONPROCESS6SHIPPING7CONTROLPANELDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:25Rev.:0Page:3of7INSPECTI0NGUIDELINESCONTROLPANELDate:24/03/041.0PURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethe3、supply,manufactureandtestofcontrolpanels.2.OSCOPEThisinstructioncoversallnecessarystagesintheproductionofmotorcontrolcentresfromtheexaminationofmaterialcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.Althoughthemetho4、dologyincompilingthisinstructionistosystematicallyprogressthroughtheconstruction,experiencedinspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaoneoff,oralternativedesign,thedesignhavingbeenapprovedbythe5 、client.Anysuchvariationsshouldbenotedintheinspectorsreport.3.0PROCEDURE3.IGENERALThisinstruction,togetherwithitsassociatedchecksheet,maybeusedonanyorderorcontract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectorprogramme.Anypartofthedocumentm6 xaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecksheet.AIItestsandinspectionswillbecarriedoutagainstapproveddrawings,purchaseorderspecifications,purchasersorcompanystandardszandwithinthepracticesandrulesOfthecountryzSta7、teorprovinceandanygovernmentdecrees,IawszOrdinanceorregulationthatmayapply.lfanyconflictorcontradictionsbeapparentinanyoftheabovezthenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSApplicablecodesandsp8、ecifications.DesigncodePurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanystandards4.0DOCMENTSTOBEREC日VED/AVAILABLEATINSPECTIONPurchaseorderorcontractinspectionandTestPIanDataSheetApproveddrawings,(arrangements,schematics,wiringzsingleline)Subassembly9、drawingsand/orpartslistsMaterial/partsCertificatesWeIdproceduresandprocedurequalificationrecords(ifapplicable)ControlPanelTestingProceduresCaIibrationrecordsfortestingandmeasuringequipmentpreparationandpainting/finishingprocedureSGSRefNo.:25Rev.:0Page:4of7INSPECTI0NGUIDEUio、NescontrolPANELDate:24/03/04Preservation,packingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPR0CESS5.!MATERIALANDANCILLARYITEMS5.1.1REVIEWOFCERTlFICATIONOnginaIorauthenticatedcopiesofmillcertificateswillbeavailableatmanufacturerspremises.Th11、eseshouldbeexaminedforcompliancewithspecificationsand,whereappropriatezdrawings.ThereviewwillIncIudeiMakersnameandlocationCertificatenumberMaterialSpecificationHeatorCastnumberChemicalcompositionMechanicalpropertiesHeattreatmentconditionSurfacefinishStructuralobserva12tions,notabledefects5.1.2SUBASSEMBLY/INSTRUMENT/METERCERTlFicATIONPrincipaIancillaryitemswillbesupportedbytestcertification,or(asaminimum)certificatesofconformity.Thecontentofcertificationshouldbeappropriatetotherequiredscopeoftest.lnstrumentswillbesupportedbyinstrumen13 、tcalibrationrecords,whereappropriates.1.SREPORTINGReportingonmaterials/ancillaryitemsmustinclude:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificatesreviewed/witnessedRecordofallnonConformitiesRecordoftestswitnessedandtheresult5.2CONSTRUCTIONCHEC14 、K5.2.1VISUALANDDIMENSIONALCheckControlpanelconditionsCheckoutlinedimensions,interfacedimensions,busbardimensionsandclearancesandotherspecifieddimensionsChecktightness/torqueofterminalsCheckdegreeofprotection5.2.2GENERALARRANGEMENTCHECKCheckthatallinstrumentszcompartmen15 ts,controlswitchesetc,arecorrectlyratedandarecorrectlyIocatedzWithspecifiedlabelling.SGSRefNo.:25Rev.:0Page:5of7INSPECTI0NGIDELINESCONTROLPANELDate:24/03/045.2.31NSULATlONRESISTANCETESTInsulationresistanceshallbemeasuredbetweencontrolcircuitsandearth(withsensitivedevise16、se×cluded)witha500VMeggerJnsuIationresistanceshallbemeasuredinallapplicablepermutationsforpowercircuitswithaMeggerselectedtothevoltagecalculatedappropriatetotheapplicablespecification.5.2.4WITHSTANDVOLTAGETEST(DIALECTRICTEST)Powerfrequencyvoltageof1.5kVshallbeap17、pliedbetweencontrolcircuitsandearthfor1minute.PowerfrequencyvoltagezcalculatedappropriatetotheapplicablespecificationzshallbeappliedtoallapplicablepermutationsforpowerCircuitsfor1minute,5.2.5SEQUENCETESTControlcircuitryshallbefunctionallytestedandcircuitsprovenbya18 、ppropriatetests.5.2.6MECHANICALOPERATIONTESTThefollowingmechanismsshallbecheckedforoperationLockingInterlockingsystemsDrawingmechanismsOpeningandshuttingmechanismslnterchangeability.5.2.7TESTREPORTREVIEWReviewalltestdata.5.3PAINTINGCOATINGINSPECTIONSurfacepreparationf19 、orpaintingW川becheckedforthefollowingattributesaccordingtothespecification:CleaningMethodsFreedomfromweldsplatter,dirtandotherdefectsPaintmanufacture,typeandcolourtobecheckedagainstclientsrequirementsDryfilmthicknesstobecheckedaccordingtoSpecificationsSurfacecond20、itiontobefreefrompin-holes,runs,damageandotherdiscontinuity5.4NAMEPLATESContentstobecheckedinaccordancewiththeapproveddrawingsandspecificationandstamped/markedinaccordancetoclientsrequirements5.5REPORTANDRELEASE5.5.1REPORTINGAfinalreportsummarisingtheactivitiescar21、riedoutwillbeissuedinaccordanceWithSGSRefNo.:25Rev.:0Page:6of7INSPECTI0NGuidelinescONTROLPANELDate240304thecontractrequirementsandcirculatedwithinthetimelimitslaiddown.Thereportwillbeinaformatapprovedbytheclientandmustclearlyindicatethefinalacceptanceorreje22、ctionoftheControlPanel.5.5.2RELEASENOTEWhenrequiredbythecontractareleasedocumentwillbeissuedtothemanufacturewhentheMCChavebeenfinallyaccepted6.0SHIPPING6.1PREPARATIONANDPACKINGAllinternalsurfaceswhicharesusceptibletocorrosiontobecoatedwithrustpreventative23、AllthreadedconnectionsmustbeprovidedwithplugsCheckmanualsandinstructionsareincludedasthespecificationrequirementsCheckprotectionagainsthumidity,abrasion,distortionandotherdamageCheckshippingmarkstomarkinginstructionsandrecord.CheckhandlingmarksVerifythatthepack24、ingmaterialsconformtospecificationsandacceptedpracticeforthemodeoftransport.7.0CONTROLPANELSDATADOSSIERThefollowingfinaldocumentswillbereviewedandendorsedasnecessaryllanufacturesDataReportsMateriaICertificationDimensionaIRecordsEIectricaITestRecordsWeIdProcedureandP25、rocedureQualificationRecordsifapplicableSGSRefNo.:25Rev.:0Page:7of7INSPECTI0NGuidelinescontrolPANELDate2403048.0NSPECTlONcheckLISTINSPECTIONCHECKLIST(1)VISUALINSPECTION/WITNESSINGBYBUYERREPRESENTATIVE(2)CERTIFICATESREC0RDSTOBECHECKEDBYBUYERREPRESENTATIVE(3)CERTIFICATESD26、ATATOBEPROVIDEDBYVENDORSPPLIERMANUFACTRERPre-FabricationProductionRequirementsSpecificationDetails/NotesPurchaseOrderRequirementslnspectionSTestPIan(ITP)WeIdProceduresSpecification(WPS)SProcedureQualificationRecords(PQR)WeIderQualificationRecordsControIPanelTestProcedureln-Pr27、ocessInspection&TestingRequirementsMateriaITestCertificates&ldentificationPanelVisual&DimensionalInspectiorlectricalTestsFinaIVisualIdentityNamepIateIdentityReviewCalibrationCertificatesPainting/CoatingInspectionFinaIInspection&TestingRequirementsVisual&DimensionalCheckMarkingShippingReviewofDataDocumentationPackageAdditionalZSuppIementaryRequirementsPreparationSPacking