-设备制造质量检验规程 Centrifugal Pumps-.docx

,设备制造质量检验规程CentrifugalPumps"1、SGSRefNo.:13Rev.:0Page:lof9INSPECTIONGuidelinescentrifugalPumpsforgeneralSERVICEDate:17/03/04INSPECTIONGIDELINESCENTRIFUGALPumpsforgeneralserviceofoApprovall7032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:13Rev.:0Page:2of9INSPEC2、TIONGuidelinescentrifugalPumpsforgeneralSERVICEDate:17/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUmentssinspectionprocess6Shipping7CentrifgalpumpsdataDossiersinspectionchecklistsgsRefNO.：i3Rev.：OPage：3Of9INSPECTI0NGIDELINESCENTRIFGALPUMPSFORGENERALSERVICEDate:17/03/041.0PURPOSETh3、isinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupply,manufactureandtestofacentrifugalpumpforgeneraluseitincludeshorizontal,verticalandin-linepumps.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionoftheCentrifuga4、IPumpforgeneralusefromtheexaminationofcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalCentrifugalPump.Experien5、ced,inspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaone-offoralternativedesignofCentrifugalPump.Thedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedontheinspectorsreport,3.0PROCEDU6、RE3.1GENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonanycontractororder.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequire7、dwillbeasspecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheapproveddrawings,purchaseorderspecifications,purchasersorcompanystandards,andwithinthepracticesandrulesofthecountr½stateorprovinceandanygovernmentdecreesjaws,ordinanceorregulation8、asmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.Therangeofpumptypes,materials,sizesandpressureratingsincludedinstandardmanufacturerscataloguesisI9、argeandvariedandexcludesthepossibilityofproducinganoverallinstruction,whichdefinespreciselytowhatextentinspectionisrequiredbythePurchaseOrderdocumentationorprojectinstructions.3.2REFERENCEDOCUMENTSApplicablecodesandspecifications.Designcode(tobestatedoninspection10、report)PurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)API610BSS7784BSEN5199BSEN9905BSEN9908SGSRefNo.:13Rev.:0Page:4of9INSPECTI0NGIDELINESCENTRIFUGALPUMPSFORGENERALSERVICEDate:17/03/04BSEN1370911、4.0DOCUMENTSTOBEREC日VED/AVAILABLEATINSPECTIONPurchaseOrderorContractinspectionandTestPIanDatasheetSub-assemblyClrawingsMateriaItestCertificatesWeIdproceduresandProcedureQualificationRecorcIsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsCalibrationofmeasuri12ngandtestequipmentNDEprocedures,(appropriatetomaterialofconstruction)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentProcedureHydrostatictestingprocedurewaterqualitydocumentimpellerinspectionprocedureperformanceTestprocedurepreparationandpainti13、ngprocedurePreservation,packingandshippingproceduresupplylist(packinglist)5.0INSPECTIONPR0CESS5.1MATERIALS.1.1REVIEWOFCERTlFICATIONOriginaIorauthenticatedcopiesofcertificatesshouldbeavailableatthemanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecifications14、andWhereaPPrOPriate,drawings:ThereviewwillincludechecksOni-ManufacturersnameandlocationCertificateNoMaterialSpecificationHeatorcastNoMakersNoorPlateNoChemicalcompositionMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinish5.1.2VISUALANDDIMENS15、IONALVERIFICATIONMateriaIidentificationoncertificatesagainstproductmarkings.Materialsuppliedagainstdrawing,materiallistandspecificationasappropriate.Visualanddimensionalcompliancewithspecification.SGSRefNo.:13Rev.:0Page:5of9INSPECTI0NGuidelinescentrifugalPumpsforgeneralser16、VICEDate:17/03/045.1.3ADDITIONAL/SPECIALREQUIREMENTSMayapplyonspecialcomponents,e.g.thickcomponents,alloysteelsornonferrousmaterials.Checktoensurespecificationcontractrequirementshavebeenmet.WitnessNDEexaminationsasnecessary.5.1.AREPORTINGReportingonthematerialchecksshould17、includeConformationofsatisfactorydocumentreviewRecordofendorsementofcertificationreviewed/witnessedRecordofallnon-conformitiesRecordofanytestswitnessedandtheresult5.2CENTRIFUGALPUMPMANUFACTUREAfterclearanceoftheabovepointstothesatisfactionoftheinspectorzthefab18、ricatorWillproceedwiththemanufactureofthesub-assembliesandcomponentsforaCentrifugalPump.5.2.1PMPCASINGINSPECTIONFollowingthecompletionofmachiningpumpcasingswillbecheckedasfollows:VisualinspectionfordamageDimensionalchecktodrawingrequirementsWitnessorreviewhydro19、statictestWitnessorreviewNDEexaminationApplicationoftestmarksVisualexaminationofweldedonconnectionsReviewweldqualificationandweldprocedurerecords5.2.2IMPELLERINSPECTIONAftercompletionofmanufacturethepumpimpellerwillbeinspected/witnessedasfollows:WitnessorreviewR20、unOuttestWitnessorreviewDynamicBalancetestReviewNDEexaminationresults5.2.3PERFORMANCETESTAftercompleteassemblythepumpwillbesubmittedtoaperformancetest.Thetestwillbeconductedwithinthecontractandcoderequirements.Theinspectorwillwitnessasfollows:Collectionoftest21、dataPreparationoftestcurvesRatedspeedCheckbearingsforoverheatingNoisetestVibrationtestSGSRefNo.:13Rev.:0Page:6of9INSPECTIONGuidelinescentrifugalPumpsforgeneralSERVICEDate:17/03/045.2.4NPSHTESTWhererequiredbythecontractorspecificationtheinspectionwillwitnessandapprove22、theresults.Theinspectionwillcheckthefollowingpoints:TestmethodisasrequiredbythecontractisusedConfirmationofresults5.2.5MECHANICALRUNNINGTESTWhenrequiredbythecontractorspecificationeachpumpwillberunforapre-determinedtimedependingontype,thepumpanditsdriverwi23、Ilbeascompleteaspossible.Theinspectorwillcheckasrequired:FlowrequirementExcessivevibrationExcessivenoiseBearingtemperatures5.2.6DISMANTLINGINSPECTIONPumpswiththreeormorestageswillbeinspectedbydismantlingaftertest.Othertypesmaybeinspectedwhenrequiredbythecontract24、 .Theinspectorwillcheckasnecessarytoensurethatnodamagehasoccurredduringtestsandthenecessarycaretakenduringre-assembly,includingrustpreventionprocedureswherenecessary.5.2.7CLEARANCECHECKINGTheestablishmentofrunningclearancesisdeterminedbygivingconsiderationtovariab25、 Iessuchaspumpingtemperature,suctioncondition,fluidcharacteristicszthermalexpansionorgallingcharacteristicsofthematerialsetc.Thefinalclearancesbeingthemanufacturersstandard.Whererequiredtheinspectorwillconfirmthestandardshavebeenmet.5.2.8FINALVISUALANDDIMENSIONALINSPECT26>IONAftercompletionofallmanufactureandtesttheinspectorwillcarryoutafinalinspectionofthepump.Payingparticularattentionto:MaindimensionstodrawingrequirementsBaseplatedimensionsSizeratingandpositionofflangedconnectionsSizeandtypeOfthreadedconnectionInspectionfor27、workmanship,defectsanddamageCheckoninstalledconditionofparts,assemblies5.3NAMEPLATEContentstobecheckedinaccordancewiththeapproveddrawingsandspecificationsandstampedinaccordancewiththecoderequirements.5.4PAINTINGCOATINGINSPECTIONSurfacepreparationforpaintingwillbech28>eckedforthefollowingpointsaccordingtospecification:SGSRefNo.:13Rev.:0Page:7of9INSPECTI0NGUIDELINESCENTRIFGALPUMPSFORGENERALSERVICEDate:17/03/04Cleaningmethod(Blastorscrapingandwirebrushing)PreparationgradeFreedomfromweldspatterrblowholesandotherdefectsHumidityandSteelt29>emperaturecheckspriortopaintingPaintManufacture,typeandcolourtobecheckedtoclientsspecificationDryfilmpaintthicknesstobecheckedaccordingtoSpecificationPaintedsurfaceconditiontobefreefrompin-holes,runs,damageandOtherdiscontinuityS.5SPAREPARTS,LOOSEItemsandaccessorie30、SSpareparts,looseitemsandaccessorieswillbecheckedvisuallyandfordimensions,materials,workmanshipandquantityaccordingtopurchaseorderspecificationtestmarksandtagswillbecheckedforcorrectidentification.5.6REPORTANDRELEASE5.6.1REPORTINGAfinalreportsummarisingtheactivities31、carriedoutwillbeissuedinaccordancewiththecontractrequirementsandcirculatedwithinthetimelimitslaiddownintheContractThereportwillbeinaformatapprovedbytheclientandmustclearlyindicatethefinalacceptanceorrejectionofthepump.5.6.2RELEASENOTEWhenrequiredbytheco32、ntractareleasedocumentwillbeissuedtothemanufacturerwhenthepumpshavebeenfinallyaccepted.6.0SHIPPING6.1PREPARATIONANDPACKINGThefollowingpointswillbechecked.AIIexteriormachinedsurfacesmustbecoatedwithrustpreventativeAllinternalsurfaceswhicharesusceptibletocorrosio33、nmustbecoatedWithrustpreventativeAllflangedopeningsshouldbefittedwithmetalprotectorsinaccordancewiththespecificationAllthreadedconnectionsmustbeprovidedwithsteelplugsExposedshaftsandshaftcouplingstobecoveredwithwaterproofmaterialandsealedCheckmanualsandinstructionsareincludedasthespecificationrequirementsPackingstyleandsuitabilityforoverseassh