-设备制造质量检验规程 Battery Charger-.docx

,设备制造质量检验规程BatteryCharger"1、SGSRefNo.:34Rev.:0Page:lof7INSPECTIONGIDELINESBATTERYCHARGERDate290304INSPECTIONGUIDELINESBATTERYCHARGEROForApproval29032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:34Rev.:0Page:2of7INSPECTI0NGUIDELINESBATTERYCHARGERDate:29/032、04NTENTS1PURPOSE2SPE3PROCEDRE4DOCMENTS5INSPECTIONPROCESS6SHIPPING7BATTERYCHARGERDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:34Rev.:0Page:3of7INSPECTI0NGUIDELINESBATTERYCHARGERDate:29/03/041.0PURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtova3、Iidatethesupply,manufactureandtestofbatterychargers.2.OSCOPEThisinstructioncoversallnecessarystagesintheproductionofbatterychargersfromtheexaminationofcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.Althoughthemethodol4、 ogyincompilingthisinstructionistosystematicallyprogressthroughtheconstruction,e×periencedinspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaoneoff,oralternativedesign,thedesignhavingbeenapprovedbythecl5、 ient.Anysuchvariationsshouldbenotedintheinspectorsreport.3.0PROCEDURES.IGENERALThisinstruction,togetherwithitsassociatedchecksheet,maybeusedonanyorderorcontract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectorprogramme.Anypartofthedocumentmay6、 、beinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecksheet.AIItestsandinspectionswillbecarriedoutagainstapproveddrawings,purchaseorderspecifications,purchasersorcompanystandardszandwithinthepracticesandrulesOfthecountryzState7、 orprovinceandanygovernmentdecreeszlawszordinanceorregulationthatmayapply.lfanyconflictorcontradictionsbeapparentinanyoftheabovezthenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSAppIicabIecodesandspe8、 Cifications.DesigncodePurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanystandards4.0DOCUMENTSTOBERECEIVED/AVAILABLEATINSPECTIONPurchaseorderorcontractinspectionandTestPIanDataSheetApproveddrawings,(arrangements,schematics,wiring,singleline)Subassembly9、drawingsand/orpartslistsMaterial/partsCertificatesWeIdproceduresandprocedurequalificationrecords(ifapplicable)BatteryChargerTestProceduresCaIibrationrecordsfortestingandmeasuringequipmentpreparationandpainting/finishingprocedureSGSRefNo.:34Rev.:0Page:4of7INSPECTI0NGUIDELINio、EsbatteryCHARGERDate:29/03/04Preservation,packingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPR0CESS5.1MATERIALANDANCILLARYITEMS5.1.1REVIEWOFMATERIALCERTlFicATIONUnIessspecifiedinthecontract,itisnotnormallynecessarytoreviewmaterialcertifi11、catesforbatterychargerconstruction.lfsospecifiedforcheckingzmaterialcertificatesShouldconsideredasbelow:Originalorauthenticatedcopiesofmillcertificateswillbeavailableatmanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandzwhereappropriate,drawing12、s.Thereviewwillinclude:MakersnameandlocationCertificatenumber,grade,sizeHeatorcastnumberChemicalcompositionMechanicalpropertiesHeattreatmentconditionSurfacefinishStructuralobservationsznotabledefects5.1.2SBASSEMBLYINSTRMENTMETERCERTlFicATIONPrincipaIancillaryitemswil13>Ibesupportedbytestcertification,orasanormalminimumcertificatesofconformity.Thecontentofcertificationshouldbeappropriatetotherequiredscopeoftest.lnstrumentswillbesupportedbyinstrumentcalibrationrecordszwhereappropriate.5.1.3ADDITIONALSPECIALREQUIREMENTSMayapplyonspec14、ialrequirements,checktoensurethatcontractrequirementshavebeenmet.5.1.4REPORTINGWhenspecifiedzreportingonmaterials/ancillaryitemsmustinclude:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificatesreviewed/witnessedRecordofallnonconformitiesRecordof15Ntestswitnessedandtheresult5.2CONSTRUCTIONCHECK5.2.1VISUALANDDIMENSIONSCheckoutlinedimensions,interfacedimensionszbusbardimensions4andclearancesandotherspecifieddimensionsChecktightness/torqueofterminalsSGSRefNo.:34Rev.:0Page:5of7INSPECTIONGuidelinesbatteryCHARGERDate：29/1603/04Checkdegreeofprotection5.2.2GENERALARRANGEMENTCHECKCheckthatallinstrumentszcompartments,controlSWitCheS,etc,arecorrectlyratedandarecorrectlyIocatedzWithspecifiedIabelling5.2.3lNSULATIONRESISTANCETESTInsulationresistanceshallbemeasuredbetweencontrolcircuitsandearth(w17、 ithsensitivedevisesexcluded)witha5OOVMeggerJnsuIationresistanceshallbemeasuredinallapplicablepermutationsformainssinglephase/threephasecircuitswitha100OVMegger.5.2.4WITHSTANDVOLTAGETEST(DIALECTRICTEST)Powerfrequencyvoltageof1.5kVshallbeappliedbetweencontrolcircu18、 itsandearthfor1minute.Powerfrequencyvoltageof2kVshallbeappliedtoallapplicablepermutationsformainspowercircuitsfor1minute.5.2.5SEQUENCETESTControIcircuitryshallbefunctionallytestedandcircuitsprovenbyappropriatetests.Operateatfullloaduntilmajorcomponentsreachte19mperaturestability.5.2.6MECHANICALOPERATIONTESTEnsurethatallcontrolmechanismsoperatecorrectl½withcorrectresponses.5.2.7PERFORMANCEANDFUNCTIONALTESTSThedetailofthesetestswillvarywithdesignandSpecificationThefollowingwillnormallyapply.StartingandstoppingModechangeover20 、innormaloperationFaultmodeVoltageaccuracy:Measureoutputvoltagewiththefollowingpermutationsapplied:inputvoltageatrated,lowerlimitandupperlimitValuesjoutputcurrentatratedz50%zminimumandmaximumVaIuesJrequencyatratedzlowerlimitandupperlimitvaluesDroppingcharacteristic21 、:Atratedinputvoltage,graduallyincrementoutputcurrentandmeasuretheoutputcurrentwhenoutputvoltageequalsthenominalvoltageofthebattery.Efficiency.(Calculated:outputvoltage×outputcurrent/inputpower)Powerfactor.(MeasuredwithaRRmeterLoadcompensationcircuittest.Measurevolt22、agedifferencewhenchangingloadcurrentfromthelowertoupperlimitsVoltageadjustablerange.Measuretheoutputvoltageswherethevoltageregulatorissettothelowerextremeandthenthehigherextremeandtheoutputcurrentisreducedtothelowerlimitandthenincreasedtotheratedvaluezwhi23、Iechangingtheinputfromthelowerlimittotheratedvalueandthentheupperlimit.SGSRefNo.:34Rev.:0Page:6of7INSPECTIONGUIDELINESBATTERYCHARGERDate:29/03/04Ripplevoltage.Measureat20%andfullload(peaktopeakwiththebatter½RMS.witharesistiveload.5.2.8TESTREPORTREVIEWReviewall24、testandinspectionrecordscertificates5.3PAINTINGCOATINGINSPECTIONSurfacepreparationforpaintingwillbecheckedforthefollowingattributesaccordingtothespecificationCleaningMethodsFreedomfromweldsplatter,dirtandotherdefectsPaintmanufacture,typeandcolourtobecheckedagainst25、clientsrequirementsDryfilmthicknesstobecheckedaccordingtospecificationSurfaceconditiontobefreefromPin-hole,runs,damageandotherdiscontinuity5.4NAMEPLATEContentstobecheckedinaccordancewiththeapproveddrawingsandspecificationandstamped/markedinaccordancetoclientsreq26、Uirements5.5REPORTANDRELEASE5.5.1REPORTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewiththecontactrequirementsandcirculatedwithinthelimitslaiddown.Thereportwillbeinaformatapprovedbytheclientandmustclearlyindicatethefinalacceptance27、 orrejectionoftheBatteryCharger5.5.2RELEASENOTEWhenrequiredbythecontractareleasedocumentwillbeissuedtomanufacturewhentheBatteryChargerhasbeenfinallyaccepted6.0SHIPPING6.1PREPARATIONANDPACKINGCheckmanualsandinstructionareincludedasthespecificationrequirementsCheck28、 、protectionagainsthumidity,abrasion,damageandotherdamageCheckshippingmarkstomarkinginstructionsandrecordcheckhandlingmarksVerifythatthepackingmaterialsconformtospecificationsandacceptedpracticeforthemodeoftransport.7.0BATTERYCHARGERDATADOSSIERThefollowingdocumentswi29、 IlbereviewedandendorsedasnecessaryManufactureDataReportMaterialCertificationDimensionalReportAllTestReportsWeldProcedureandProcedureQualificationRecordsifapplicableSGSRefNo.:34Rev.:0Page:7of7INSPECTI0NGUIDELINESBATTERYCHARGERDate:29/03/048.0INSPECTIONCHECKLISTINSPECT30、IONCHECKLIST(1)VISUALINSPECTION/WITNESSINGBYBUYERREPRESENTATIVE(2)CERTIFICATESREC0RDSTOBECHECKEDBYBUYERREPRESENTATIVE(3)CERTIFICATESDATATOBEPROVIDEDBYVENDORSPPLIERMANFACTRERPre-FabricationProductionRequirementsSpecificationDetails/NotesPurchaseOrderRequirementslnspection31、&TestPIan(ITP)BatteryChargerTestProcedureln-ProcessInspection&TestingRequirementsMateriaITestCertificates&ldentificationPanelVisual&DimensionalInspectionMechanicaISEIectricaITestsFinaIVisualExaminationNamepIateIdentityReviewCalibrationCertificatesPainting/CoatingInspectionFinaIInspection&TestingRequirementsVisual&DimensionalCheckMarkingShippingReviewofDataDocumentationPackageAdditionalZSuppIementaryRequirementsPreparation&Packing