安徽电气职院600MW直流锅炉培训讲义02锅炉概况.docx
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1、第二章锅炉概况1.1 锅炉技术规范1.1.1 锅炉型式华润常熟锅炉为超临界参数变压运行本生直流锅炉,单炉膛、一次再热、平衡通风、露天布置、固态排渣、全钢构架、全悬吊结构n型锅炉。由哈尔滨锅炉厂有限责任公司引进三井巴布科克能源公司(MitSUiBabCOCkEnergy1.imited)技术生产。锅炉型号:HG1952/25.4YM1型。其中HG表示哈尔滨锅炉厂,1952表示该锅炉BMCR工况蒸汽流量,单位是T/HT/Ho25.4表示该锅炉额定工况蒸汽压力,单位是MPa,YMl表示该锅炉设计媒种为烟煤、设计序列号为1。锅炉主要设计参数见表2-1表21锅炉主要设计参数名称单位BMCRBR1.ECR
2、过热蒸汽流量t/H1952.211859.251740.3过热器出口蒸汽压力MPa(g)25.425.425.4过热器出口蒸汽温度C543543543再热蒸汽流量t/H1588.51508.81427.7再热器进口蒸汽压力MPa(g)4.824.574.35再热器出口蒸汽压力MPa(g)4.634.394.18再热器进口蒸汽温度C307301296再热器出口蒸汽温度c569569569省煤器进口给水温度C289286282预热器出口一次风272.8269.4266.1预热器出口二次风c302.8297.2291.7炉膛出口温度C1013999979空气预热器出口(未修正)C134130.612
3、7.2空气预热器出口(修正后)c130127124燃料消耗量t/H224215203计算热效率(按1.HV)%93.8293.9693.97保证热效率%93.4593.6截面热负荷MWm24.284.113.89容积热负荷kWm383.179.975.6一次风率%202021省煤器出口过剩空气系数1.191.191.19注:1.压力单位中“g”表示表压。“a”表示绝对压力(以后均同)。2.锅炉BR1.(BoilerRating1.oad)工况对应于汽机TR1.(TurbineRating1.oad)工况,锅炉ECR(EconomicRating1.oad)工况对应于汽机THA(TurbineH
4、eatconsumptionAssessment)工况,锅炉BMCR(BoilerMaximalContinuumRate)工况对应于汽机VWo(ValveWholeOpen)工况。1.1.2锅炉设计条件1)煤种:华润常熟燃煤设计燥种为神府东胜煤,校核煤种1为混煤,校核煤种2为大同煤,煤质分析数据及灰份组成如表22:表2-2煤质分析数据及灰份组成项目单位设计煤种校核煤种1校核煤种2工业分析收到基低位发热值QmarkJ/kg238262087021156收到基全水份Mt%12.112.936.84收到基灰份Aar%8.7921.0226.68可燃基挥发份Vdaf%383928空气干燥基水份Mad
5、%8(暂定)3.31元索分析收到基碳Car%64.454.1454.5收到基氢Har%3.643.513.36收到基氧Oar%10.056.837.26收到基氮Nar%0.790.800.73收到基全硫Sbar%0.430.770.63可磨性系数HGI506858灰变形温度DT(Ti)116013601160灰软化温度ST(T2)119014401250灰熔化温度FT(T3)129014901330灰分析SiO2%3654.1450.41Al2O3%1526.8519.23Fe2O3%106.8220.26CaO%264.233.93TiO2%1.26K2O及Na2O%1.50.85+0.18
6、2.33MgO%1.72.211.27SO3%2.4P2O5%其它%1.062)点火及助燃油工业分析组成见表23:表2-3点火及助燃油工业分析项目单位数值油种#0轻柴油运动粘度(20时)mm2s3.08.0实际胶质mg100mI70酸度mgKOH100mI10硫含量%0闭口闪点不低于65低位发热值Qnet.arkJ/kg461583)锅炉给水及蒸汽品质见表24:表24锅炉给水及蒸汽品质表项目单位数值正常时补给水量T/H97.5(按B-MCR的5%计)启动或事故时补给水量T/H156(按B-MCR的5%计)必总硬度mol/10纭Tk溶解氧(化水处理后)g30200ZK庙铁g10曷铜gl5里二氧化
7、硅ug/l15准油mg/lOPH值(25C)8.09.0电导率(25eOUS/cmW0.2钠gl5钠gl5蒸汽二氧化硅Ug/kg15品质电导率(25C)yS/cm0.2标准铁ug/kg10铜ug/kg5表25锅炉性能参数汇总表负荷项目单位BMCRBR1.75%BMCR50%BMCR40%BMCR30%BMCR高加切除1、蒸汽及水流量过热器出口t/H195018521462.59757805951493.5再热器出口t/H1644155812558576935341474省煤器进口t/H1833174113759177335591404过热器一级喷水t/H58.555.543.829.323.5
8、1844.7过热器二级喷水t/H58.555.543.829.323.51844.7再热器喷水t/H2、蒸汽及水压力/压降过热器出口压力MPa25.425.2723.3914.6312.09.1524.86一级过热器压降(进出口集箱之间)MPa0.36903280.250.190.160.130.2屏式过热器压降(进出口集箱之间)MPa0.450.410300.220.180.140.263末级过热器压降(进出口集箱之间)MPa0.5910.5370.390.290.230.180354过热器总压降(进出口集箱之间)MPa1.411.2750.940.700.570.450.82再热器进口压力
9、MPa4.654.4033.562.411.9271.4594.265再热器压降MPa0.190.180.1460.100.080.0630.167再热器出口压力MPa4.464.4233.4162.311.8471.3964.098启动分离器出口压力MPa26.826.5523.3015.3312.579.625.7水冷壁压降MPa1.831.651.230.920.80.681.06省煤器压降(不含位差)MPa0.150.1350.08440.040.0250.0150.126省煤器重位压头MPa000OOOO省煤器进口压力MPa28.7828.3424.6416.2913.410.326
10、.893、蒸汽和水温度过热器出口543543543543543543543负荷项目单位BMCRBR1.75%BMCR50%BMCR40%BMCR30%BMCR高加切除过热汽温度左右偏差C5555555再热器进口302297288.6300.6303.3309.7296.1再热器出口569569569569552537569再热汽温度左右偏差55555省煤器进口289286266.8244.5232.7218.9190.9省煤器出口317313.4299.3278.8267.5252.1249.8过热器减温水C280276266.8244.5232.7218.9190.9再热器减温水193.51
11、90.5181.5166157.9148.4190.9启动分离器出口409408.3399.1369.1366.1317.8398.14、空气流量空气预热器进口一次风Nm3Zh329720320546282008227535200964168774306680空气预热器进口二次风(不包括热风再循环)Nm3Zh1382190131704510795578461577758176093641260309空气预热器出口一次风Nm3Zh240700232228197929148049128190102359222161空气预热器出口二次风Nm3Zh137865013131591080617846157
12、7680455991921256610空气预热器中的漏风一次风漏到烟气Nm3Zh68180678286358961116597035652364910一次风漏到二次风Nm3Zh2084020490204901837013071989219609二次风漏到烟气Nm3Zh24380243761943018370208432006423308总的空气侧漏到烟气侧Nm3Zh925609220483019794868054676587882185、烟气流量炉膛出口Nm3Zh18271501748496143560410406608439276657241673380过热器出口Nm3Zh182715017
13、48496143560410406608439276657241673380负荷项目单位BMCRBR1.75%BMCR50%BMCR40%BMCR30%BMCR高加切除再热器出口Nm3Zh18271501748496143560410406608439276657241673380省煤器出口Nm3Zh18271501748496143560410406608439276657241673380前部烟道Nm3Zh698890708678748987742645701002583002744975后部烟道Nm3Zh112826010398186866172980151429258272292840
14、5空气预热器进口Nm3Zh1827150174849614356041040660843927665724673380空气预热器出口Nm3Zh191971018407001518623112014692447374231117615986、空气预热器出口烟气含尘量gNm39.427、空气温度空气预热器进口一次风31313131313131空气预热器进口二次风C23232644.354.260.423空气预热器出口一次风284281270249234222236空气预热器出口二次风3073022862622472322598、烟气温度炉膛出口1005990919801735672966屏式过热器
15、入口1414140013321205113310931372屏式过热器出口H07109110158818027251064末级过热器入口1107109110158818027251064末级过热器出口1005990919801735672966末级再热器入口1005990919801735672966末级再热器出口735723674604561516706低温再热器入口726714665596554509697低温再热器出口349346343357357353347一级过热器入口697685633551495437666负荷项目单位BMCRBR1.75%BMCR50%BMCR40%BMCR30
16、%BMCR高加切除一级过热器出口C472467441396384331451省煤器进口(混合温度)426418390368362350405省煤器出口349343321301294284295空气预热器出口(未修正)124.4122110948680IlO空气预热器出口(修正)1201171069182761059、空气压降空气预热器一次风压降kPa0.4830.450.360.240.200.150.36空气预热器二次风压降kPa0.950.870.620.450.430.300.93燃烧器阻力(一次)kPa1.51.350.840.670.480.271.26燃烧器阻力(二次)kPa1.2
17、1.080.680.40.380.221.010、烟气压力及压降炉膛设计压力kPa5.85.85.85.85.85.85.8炉膛可承受压力kPa8.78.78.78.78.78.78.7炉膛出口压力kPa-0.25-0.25-0.25-0.25-0.25-0.25-0.25省煤器出口压力kPa-0.949-0.85-0.74-0.71-0.67-0.34-0.76空气预热器压降kPa1.020.930.660.360.270.171.01炉膛到空气预热器出口压降kPa2.171.981.561.451.10.691.9511、燃料消耗量t/H226.5216.8178125.2101.578.
18、3207.612、输入热量GJ/h541151284240298624221869494313、锅炉热损失干烟气热损失%4.294.153.873.543.553.653.58燃料中水份及氢燃烧生成水引起的%0.330.320300.260.260.260.28负荷项目单位BMCRBR1.75%BMCR50%BMCR40%BMCR30%BMCR高加切除热损失空气中水份热损失%0.090.090.080.080.080.080.08未燃尽碳热损失%0.50.50.50.91.21.40.5辐射及对流散热热损失%0.170.170.230.340.430.570.17未计入热损失%0300.300
19、.300.300.300.300.30总热损失%5.685.535.285.425.826.264.9114、锅炉热效率计算热效率(按低位发热量计算)%94.3294.4794.7294.5894.1893.7495.09制造厂裕度%0.370.37保证热效率%93.9594.1计算热效率(按ASMEPTC4.1计算)%90.0390.1790.4190.2889.9089.4790.7615、热量,炉膛热负荷,NOx过热蒸汽吸热量GJ/h4000383431762309191315153709再热蒸汽吸热量GJ/h10821037835521381252980燃料向锅炉供的热量(1.HV)G
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