W212 initial training_200904_ch.docx

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1、MerCedeS-BeRZGlobalTramingGlobalTraining-ThefinestautomotivelearningCarsOverallVehicleTheNewE-Class(W212)InitialTraining04/2009PEEW-FP106Mercedes-BenzThisdocumentisintendedforuseinthetrainingonly.Performedexercisescannotsimplybeimplementedinpractice.Country-specificlaws,regulationsandspecificationsm

2、ustalwaysbeobserved.些文件fl供培寻l使用。不可在置践中曾军地照搬中的内容。必獭怨冬遵守所在阈家的法律、法规、规Thetrainingdocumentsarenotsubjecttotheongoingupdateservice.Forworkonthevehicle,themostup-to-dateworkshopaids(e.g.EPCnet,WlSnet,DAS,specialtools)fromthemanufacturerfortheaffectedvehiclemustbeused.培文件不包含正在暹行的更新服矜。在卦事辆迤行操作畴，必须使用装造商金ff事畅所

3、匾隼型提供的最新版本的服矜中心助工具(例如EPCnet、WISnet、DAS、事用工具)。Note:Theterm employee always refers to both female and male members of staff.注意：mtm 一起是同畴指代女性员工和男性员工。PrintedinGermany2009CopyrightMercedes-BenzPublisher:GlobalTrainingThisdocument,includingallitsparts,isprotectedunderthelawsofcopyright.Anyfurtherprocessin

4、goruserequiresthepreviouswrittenconsentofMercedes-Benz.Thisappliesinparticulartoreproduction,distribution,alteration,translation,microfilmingandstorageand/orprocessinginelectronicsystems,includingdatabasesandonlineservices.2009梅骞德斯-奔驰版fg所有出版者：全球培Illl此文件及其所有部分均受版耀法保m。有BS文件的任何迤一步虑理或使用都必须事先取得梅赛德斯-奔驰的者面

5、言午可，尤其是封文件迤行、停播、改编、翻群、微缩拍撮、存储和/或在甯子系统（包括数撼I5舆在畿服矜）中迤行虑理。TitlePageWelcome3EngineCompleteVehicle4EngineFuelSystemControlUnitFSCM-Iight(NI18)7EngineCO2MeasuresintheW2128ChassisSuspension&Axle9ChassisAIRmatic11ChassisSteering12ChassisTransmissionSystem17ChassisBrakeSystem18ChassisAttentionAssist20Chassi

6、sSpeedLimitAssist23ChassisLaneKeepingAssist27ChassisReversingCamera29ChassisParktronicIncludingParkingGuidance32ChassisAdaptiveHighbeamAssist34ChassisNightViewAssistPlus36ElectricalSystemEnergyManagement37ElectricalSystemNetworking42ElectricalSystemLightingElectricalSystemAirConditioningTelematicsSt

7、ructureandNetworkingoftheTelematicsSystemsTelematicsOperationandMainFunctionsoftheCOMANDandAudioTelematicsTelephoneFunctionalitiesTelematicsRadio,Telephone,TVAntennasontheVehicleTelematicsRearEntertainmentSystemBodyandSafetyBodyandSafetyPedestrianProtectionBodyandSafetyRemove&InstallWork45495250APSS

8、ystems56575961616269Welcome01.04.2009歉迎参加新E（W212隼型系列）培勤1|!在接下来的培款悟果程中,我优招助您掌握有信昌新E的必借知，以使您能够畿在梅赛德斯奔驰的雉修服矜檄情I嗔利完成工作。本培副悟果程结束彳爰,您符能够封新E隼上的各彳固IS助系统迤行介貂解。此外,您遐符阜曾掌握一些相技巧，使您更加馨髭地在道款漂亮的新聿型上完成日常工作。一次培制情果程成功舆否,首先取决於培a肺的技巧和培款I程的内容，但其次也取决於作篇擘员的您。典此同畤,您也是我m的“客户*因此您稹趣愤助我年号封培思暄果程迤行完善。丸青您总勇!S向您的培IHI白市提出疑冏,并稹趣参舆到培

9、款悟果程中。充分利用接下来的刖天日寺迤一步提升您彳固人的知技能水型，迤而在回到祭工作中之彳爰,以事棠而精准的工作表现使我共同的客户受益。期待著典您一起成功完成道次培IHI!E级培制I图除CarsOverallVehicleE-Class(VV212)InitialTrainingWelcome01.04.2009EngineCompleteVehicle正如您重子培款I材料中看到的，新E中招於2009年春季最初投放市埸的聿型符是E300E350、E350CGI和E500汽油凌勤械隼型，以及E220CDI、E250CDI和E350CDI柴油彝勤檄聿型。E200、E250汽油彝械事型和E200CD

10、I柴油彝勤檄隼型符在2009年第三季度彳爰投放市埸E350、E500和E350CDI的4MATIC版本隼型也招陛推出。AMG版本聿型符在2009年下半年推出，型名穗篇E63AMG(装储8缸M156彝重力物。在W212隼型系列中的4缸彝勤檄隼型上，6槽手勤燮速箱招作禹才票型装借。在6缸和8缸彝勤械隼型上，722.9型虢的7槽自重力燮速箱(7G-TRONIC)符作篇檄型裴倩。我凭熟悉的722.6型虢的5槽自勤燮速箱符作M4缸彝勤械聿型的逗装装借。Summaryofthe4-and6-cylinderGasolineengineinW212SalesdesignationE200CGIBlueEFF

11、ICIENCYW212.048E250CGIBlueEFFICIENCYW212.047E350CGIBlueEFFICIENCYW212.057E300W212.054E350W212.056E500W212.072EnginedesignationM271.M271.M272.983M272.952M272.961M273.971Displacementcm3179617963498299634985461Compressionratio9.89.312.011.310.710.7Power(kWhp)atrpm135/1845250150/2045250(5500)*215/292640

12、0170/2316000200/2726000285/3886000TorqueNmatrpm2701800-4200310(300)*2000-450036530003002500-50003502400-50005302800-4800Manualtransmission716.6716.6-一-Automatictransmission722.6722.6722.9722.9722.9722.9Acceleration0-100Skm/h8.7(8.6)*7.9(7.8)*6.3*(7.2)*(7.2)*5.2*Maximumvehiclekm/hspeed235(232)*245(24

13、1)*250*250250250CO2emissionsg/km162(169)*175203256-261withautomatictransmissionSummaryofthe4&6-cylinderDieselengineinW212SalesdesignationE200CDIBlueEFFICIENCYW212.005E220CDIBlueEFFICIENCYW212.002E250CDIBlueEFFICIENCYW212.003E350CDIBlueEFFICIENCYW212.025E350CDIBlueTecW212.EnginedesignationOM651.913OM

14、651.914OM651.911OM642.850OM642.910Displacementcm321432143214329872987CompressionratioNodata16.216.217.716.5PowerkWatrpm1003000-46001253200-4200150420017038001553400TorqueNmatrpm3601600-2800(1600-3800)*4001400-28005001600to18005401600to24005401600to2600Manualtransmission716.6716.6711.6711.6Automatict

15、ransmission722.6722.6722.6722.9722.9Acceleration0-100skm/h10.7(10.4)*9.0(8.3)*8.2(7.4)*(6.9)*(7.4)*Maximumvehiclekm/hspeed215(212)*231(229)*242(239)*248238CO2emissionsg/km140(142)*143(152)*146(152)*178183*withautomatictransmissionEngineFuelSystemControlUnitFSCM-Iight(N118)装借汽油彝勤檄和OM642柴油彝械的隼畅以及E250聿

16、型符探用全新的重子控制型燃油供合系统。言亥系统舆傅统燃油供冬合系统相比的主要不同在於：它可以根撼樊勤檄的除燃油需要量堂寸燃油供合量迤行控制，因此大大降低了因重重力燃油泵空樽而消耗的甯量。燃油泵控制军元中包含一偃1控制舆甯力甯子军元。燃油系统控制军元通谩丽彳固接SM舆燃油泵、燃油屋力傅感器、ME彝勤械控制军元相速。此系统的僵黠包括：凝力燃质泵的耗重量著减少，因而使隼载重氟系统的负荷降低。重勤燃油泵的斡速更低,因而使工作噪音著减率空。GF47.40-P-2001MIFSCMFuel System Control Module-light燃油系统控制罩元具借粉新能力，可以使用XENTRY粉新系统者会

17、取其中的数摞Q01.04.2009EngineCO2MeasuresintheW212新E隼探用了一套全面的措施来减少二氧化碳排放。造些减少燃油消耗量迤而减少二氧化碳排放的措施被统耦篇“blueefficencyw。新E隼上探用的二氧化碳排放控制措施如下表所列。CO2measuresE200CDIE220CDIE250CDIE350CDIE200CGIE250CGIE350CGIE350E500ECOpowersteeringpump09/0903/0903/0903/0909/0909/0903/0903/0903/09Low-frictiontires09/0903/0903/0903/0

18、909/0909/0903/0903/0903/09Regulatedfuelpump09/0903/0903/0903/0909/0909/0903/0903/0903/09Alternatormanagement09/0909/0903/0903/0909/0909/0903/0903/0903/09Radiatorshutters09/0903/0903/0909/0909/0903/09Refrigerantcompressorwithclutch09/09-ECOstart-stopfunction-12/09-BlueTec-03/10-Presentconsumptionindi

19、cationwithshiftingpointdisplay09/0909/0903/0903/0909/0909/0903/0903/0903/09CarsOverallVehicleE-Class(VV212)InitialTrainingEngineoC02MeasuresintheW21201.04.2009ChassisSuspensionandAxle(熟卅及前槁/彼f)Rearaxle : Lightweight design independent multilink rear suspension Additional support for the front suspen

20、sion subframe carrier on the body新E装借以下版本的底然：1. DIRECTCONTROLsuspensionwithselectivedampingsystem(standardequipment,exceptE500)2. SportssuspensionintheAvantgardeIineorSAcode6673. DIRECTCONTROLsuspensionwithselectivedampingsystemfortheAVANTGARDEIineorSACode485(comfortsuspension)4. Suspensionforincrea

21、sedgroundclearance,SAcode482(countrieswithroughroads)5. AIRmaticairsuspensionwithelectronicallyregulateddampingsystem(standardequipmentE500,E5004-MATIC)fSAcode4896. AMGsportpackage,SAcode950Frontaxle:3-linkfrontaxle,consistingof-Strutrod(forgedaluminumpart)一Crossstrut(forgedsteelpart)-Tierod雉修提示信息：隼

22、翰定位整位置和整方式：Frontaxle: Toe(continuouslyadjustable) Camber(adjustableviarepairbolt) Caster(adjustableviarepairbolt)Rearaxle: Toe(continuouslyadjustable)Exercise1AR4020-P-0220EWExercise 2硅定前槁和彼槁上的隼fi定位整黠。Frontaxle:国Toe:)Camber:国Caster:Determinetheadjustmentpointsforwheelalignmentonthefrontandrearaxle.R

23、earaxle:国Toe:国向同其他擘具介貂聿翰定位的整方式。Explaintheadjustmentoptionstoyourcolleagues.国国ChassisAIRmatic(空氟熟措系统)1. Standardfor:E5002. Specialequipment(SAcode489):Vehicleswith6-cylinderengine3. Notavailablefor:Vehicleswith4-cylinderengine雉修提示信息： 如果前槁或彼槁故障厚致隼辆高度下降到危程度，必须在彝生故障的隼槁上安装鹰急操作器。W212589003100 安装SS急操作器彼，隼辆

24、不得，只能作勤操作! 空氟熟措系统控制军元的安装位置:前排乘客脚位内的脚蹬下方。GF32.22-P-0998FL10Frontaxle suspension strutB229Right front level sensor41Rear axle air suspension bellowsB2210Right rear level sensor42AIRmatic pressure reservoirY366Valve unit43Rear axle shock absorberY5iY52Front axle left/right damping valve unitA9lCompress

25、orY53Y54Rear axle left/right damping valve unitB227Left rear level sensorB228Left front level sensorCarsOverallVehicleE-Class(VV212)InitialTrainingChassisAIRmatiC(空兼熟挂系统)ChassisSteering(傅向)1. Standardequipment: AGILITYCONTROLsteeringwithECOpowersteeringpump Directsteeringwithparameterfunction(from6-

26、cylinderengines)2. Specialequipment:Directsteeringwithparameterfunction(for4-cylinderengines),SAcode213ECe)勤力傅向泵：gtf:一槿带有比例重磁(PMV)的勤力樽向泵,在隼辆不需要樽向助力畤,造槿重力力穗向泵的能耗更低。GF46.50-P-0999FLDirektlenkung(Code 213)Lenksaule elektrisch Verstellbar (Code275)E-Klasse (BR212)功能：比例重磁由ESP控制罩元促勤。控制军元根撼方向Sl傅勤速度、聿速、彝械斡速

27、、方向然位置算勤力醇向泵所需逵到的泵送流量，并按照含十算结果拿寸安装在勤力樽向泵IE力管路接上的旁通迤行促重力。ECOpowersteeringpump(Electronically-ControlledOrifice)functionpictureQOutletConstantvane-typepumpwithelectricvolumetricflowadjustmentSolenoidvalveadaptsthevolumetricflowintothesteeringsystemaccordingtotheoperatingstatusDegreeoStandardPrestaStee

28、rTecsteeringgearfromThyssenKruppisinstalledinthebasicvehiclewithAGILITYCONTROLsteering.Asspecialequipment,thenewE-Classisfittedwithasteeringsystemwiththesalesdesignationdirectsteering0.Thisreplacesthepreviousspeed-sensitivepowersteeringandoffersthecustomeradditionalsteeringcomfortinadditiontothealre

29、adyfamiliarspeed-dependentmanualforcecurve,besidescontributingtowardsafurtherincreaseinvehicleagility.Thesteeringdiffersfromitspredecessorduetoanewvalvecharacteristiccurveandanewtoothedracklayout,whosefeatureisasharpratioincreasedirectlyfromthecenterpositionfromasteeringangleofapprox.6o.Themaximumge

30、arratioisreachedatasteeringangleofapprox.103o.Thiswidegearratiospreadfrom17.0to13.0significantlyincreasesthevehiclesresponsivenessonsteering.Straight-linestabilityandstabilityathigherspeedsareneverthelessmaintained.Steeringrequirementsarereducedby7%from2.8steeringwheelturnsintheprevioussteeringto2.6

31、inthedirectsteering.AfurthervariantisaspeciallyadaptedstandardsteeringgearfortheUSAandCanada.Thesevariantsenablebothcomfort-orientedandsportycustomerstobesatisfied.Exercise3符直接傅向系统参罢嫦殳置功能的框圈填离完整。符尔吉果填入下圈。Completetheblockdiagramforthedirectsteeringsparameterfunction.LegendL6lLeftfrontaxlerpmsensorL62

32、RightfrontaxlerpmsensorL63LeftrearaxlerpmsensorL64RightrearaxlerpmsensorN3/_EnginecontrolunitN30/_ElectronicStabilityProgramcontrolunitY10Speed-sensitivepowersteeringsolenoidvalveY10/1Proportionalsolenoidvalve(PMV)CANEChassisCANExercise4在聿辆虑於静止状憨的情况下，检查隼速感测式勤力傅向系统的功能。向同其他阜具解释您的东吉果。Checkthefunctionof

33、thespeed-sensitivepowersteeringwhilethevehicleisstationary.Explaintheresulttoyourcolleagues.国国国国01.04.2009ModelModeldesignationManualtransmissionAutom.transmissionwithoperationE220CDI212.002716.656722.646ESME250CDI212.003711.670722.646ESME350CDI212.025711.670722.902ISME350CGI212.057722.906ISME500212

34、.072722.904ISMChassisTransmissionSystem（燮速箱系统）GF42.47-P-0999FLA73Hydraulic assemblyN307 Control unit with DISTRONIC PlusChassisBrakeSystem（制勤系统）W212isequippedwithanABRbrakesystem.Thefollowingtwovariantsarefitted: ElectronicStabilityProgramcontrolunitwithoutDistronicPlUS（N30/4） ElectronicStabilityPro

35、gramcontrolunitwithDistronicPlus（N30/7）雉修提示信息： ESP控制罩元可以在雉修谩程中罩褐更换 ESP控制军元在安装谩一次彳发不得再次使用 在液屋余恩成彝生故障的情况下，通常必须更换整彳固罩元。 打ABR系统的管路彼，瓢需使用XENTRY暹行特殊的排氟操作。 更换整/固罩元或液成彼，必须使用XENTRY轨行初始兽勤操作。Exercise5硅定隼辆上制勤器磨损指示装置的安装位置。Determinetheinstallationlocationofthebrakewearindicatoronthevehicle.Frontaxle)Rearaxle圜Exer

36、cise6段用隼辆上的防溜卓功能。您注意到了什麽现象？ActivatetheHOLDfunctiononthevehicle.Whatdoyounotice?Instrumentcluster匡）Vehicle国Exercise7在配倩ISM的聿辆上，兽用防溜聿功能，然彳爰员便J聿3。保持防溜聿功能兽用状憨，然符第火邮事到“OFF”位置。您注意到了什麽琪象？OpenthedriverdooronavehicleWithISMwhiletheHOLDfunctionisactivated.SwitchofftheignitionwhiletheHOLDfunctionisactivated.Wh

37、atdoyounotice?Driverdooropen国Ignition,of,匡）Exercise8在配倩ESM的聿辆上，兽用防溜聿功能，然彳爰具俱U聿力。保持防溜聿功能兽用状憨，然彳发符黠火品昌穗到“OFF”位置。您注意到了什麽现象？OpenthedriverdooronavehicleWithESMwhiletheHOLDfunctionisactivated.SwitchofftheignitionwhiletheHOLDfunctionisactivated.Whatdoyounotice?Driverdooropen匡）Ignitionnof,国CarsOverallV,ehic

38、leE-Class(VV212)InitialTrainingChassisBrakeSystem(制勤系统)ChassisAttentionAssist（注意力辅助系统）GF54.30-P-0992FL注意力本甫助系统在W212隼型系列上作篇檄型装借。在漫房的谩程中(例如在高速公路和是途公路上)，系统能够助员保持事注。如果硅定员正在疲劳;W史或注意力逐渐分散，系统就曾建1其停隼休息。功能兽用操作JIIM序：注意力本甫助系统必须通谩倭金表Sl兽用：使用系统逗择按笠丑(SHOS3)圜睾獭助“菜单使用前彳爰滇勤按撵“注意力辅助系统”菜罩Jff。按下“硅定按(S110s6)W。Mastercontr

39、ol unit: N30/_CarsOverallV,ehicleE-Class（VV212）InitialTrainingChassisAttentionAssist（注意力助系统）ThefollowingblockdiagramshowsthecomponentsandthesignalpathoftheAttentionAssistsystem.Exercise9碓定舆系统功能有品目的部件。完成框圈。Determinewhich components are relevant to the function.Complete the block diagram.Exercise10和信昌

40、朗隼辆上的注意力辅助系统。向同其他阜具解释操作步骤。witchtheAttentionAssistsystemon/offinthevehicle.Explaintheproceduretoyourcolleagues.UCarsOverallV,ehicleE-Class(VV212)InitialTrainingChassisAttentionAssist(注意力助系统)ESP控制罩元(N30/_)封方向篮的aa状熊迤行盛视和分析。根撮傅向角信虢，ESP控制Il元通谩内部算法判断方向篮建重力的频繁程度是否因因史员疲劳或注意力分散而增加。Exercise11符以下有品曷方向坐建SM犬熊分析的

41、信息填嘉完整。使用以下合出的能!句：Completethefollowinginformationonsteeringmovementevaluation.Usethetermslistedbelowinthefollowingtodothis:Thealgorithmisactiveandrecognizessteeringpatternsinthecaseof:Speeds Monotonousdriving Nosignificant,externalstimuli(suchassurfaceundulationsorcrosswind) (suchasaudioequipment,va

42、riousswitches)Theindividualparametersforsteeringpatterecognitionarecontinuouslyadaptedwhenthealgorithmisactive.Anindividualwarningthresholdisadditionallydeterminedafterdrivingfor.Thewarningmessageisoutputonrecognitionofarelevantsteeringpattern.CarsOverallV,ehicleE-Class(VV212)InitialTrainingChassisA

43、ttentionAssist(注意力助系统)ChassisSpeedLimitAssist（限速辅助系统）限速助系统作篇逗装装倩(SAcode513)，只可舆COMANDAPS系统同日寺配借。系统能够碓定隼畅行驶路段上的限速要求。限速信息以交通才票志的形式示在倭金表篮上。系统通谩多功能播像和簿航数撼的分析4吉果硅定限速信息雉修提示信息：在以下情况下，系统不再示限速信息： 道路型燮化 单福建警遇程中 已探洌!到市IS限速要求 富前路段辗限速要求 未探测到限速襟志GF54.30-P-0991FLCarsOverallV,ehicleE-Class（VV212）InitialTrainingChassisSpeedLimitAssist（限速il助系统）SpeedLimitAssistfunctionschematicCarsOverallV,ehicleE-Class(VV212)InitialTrainingChassisSpeedLimitAssist(限速il助系统)Exercise12暹行小且制者俞：限速助系统的各10部件/控制罩元的作用/功能。Inthegroup,determinewhichtask/functiontheindividualcomponents/controlunitsundert